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Oil Pump: Inspection

  1. INSPECT OIL PUMP RELIEF VALVE 
    1. Coat the relief valve with engine oil and check that it falls smoothly into the valve hole under its own weight.

      If it does not, replace the relief valve. If necessary, replace the oil pump assembly.

      Fig 1: Inspecting Oil Pump Relief Valve
      G04377135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT OIL PUMP ROTOR SET 
    1. Install the rotors to the timing chain cover with the rotors' marks facing outward. Check that the rotors revolve smoothly.
      Fig 2: Installing Rotors To Timing Chain Cover
      G04377136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the tip clearance.
      1. Using a feeler gauge, measure the clearance between the drive and driven rotor tips, as shown in Fig 3.

        Tip clearance 

        DRIVE ROTOR TIPS CLEARANCE

        Standard Maximum
        0.060 to 0.160 mm (0.0024 to 0.0063 in.) 0.16 mm (0.0063 in.)

        If the tip clearance is greater than the maximum, replace the drive and driven rotors.

        Fig 3: Measuring Tip Clearance
        G04377137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the side clearance.
      1. Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge, as shown in Fig 4.

        Side clearance 

        DRIVE ROTOR SIDE CLEARANCE

        Standard Maximum
        0.030 to 0.090 mm (0.0012 to 0.0035 in.) 0.090 mm (0.0035 in.)

        If the side clearance is greater than the maximum, replace the timing chain cover.

        Fig 4: Checking Side Clearance
        G04377138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the body clearance.
      1. Using a feeler gauge, measure the clearance between the timing chain cover and driven rotor, as shown in Fig 5.

        Body clearance 

        BODY CLEARANCE

        Standard Maximum
        0.250 to 0.325 mm (0.0098 to 0.0128 in.) 0.325 mm (0.0128 in.)

        If the body clearance is greater than the maximum, replace the timing chain cover.

        Fig 5: Checking Body Clearance
        G04377139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002