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Engine Cooling System: Radiator: Removal

  1. DRAIN ENGINE COOLANT 
  2. REMOVE BATTERY 
  3. REMOVE AIR CLEANER INLET NO.2 
  4. REMOVE AIR CLEANER INLET NO.1 
  5. SEPARATE RADIATOR RESERVE TANK HOSE OR PIPE 
    1. Separate radiator reserve tank hose from the radiator assembly.
      Fig 1: Separating Radiator Reserve Tank Hose From Radiator Assembly
      G04375308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. SEPARATE RADIATOR HOSE INLET 
    1. Separate radiator hose inlet from the radiator assembly.
      Fig 2: Separating Radiator Hose Inlet
      G04375309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE RADIATOR HOSE OUTLET 
    1. Separate radiator hose outlet from the radiator assembly.
      Fig 3: Separating Radiator Hose Outlet
      G04375310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SEPARATE OIL COOLER INLET TUBE NO.1 
    1. Separate oil cooler inlet tube No.1 from the radiator assembly.
      Fig 4: Separating Oil Cooler Inlet Tube
      G04375311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. SEPARATE OIL COOLER OUTLET TUBE NO.1 
    1. Separate oil cooler outlet tube No.1 from the radiator assembly.
      Fig 5: Separating Oil Cooler Outlet Tube
      G04375312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIATOR SUPPORT UPPER 
    1. Remove the hood lock nut cap from the hood lock assembly.
      Fig 6: Removing Hood Lock Nut Cap
      G04375313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.
      Fig 7: Removing Bolts And Separate Hood Lock Assembly
      G04375314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 5 bolts and radiator support upper.
      Fig 8: Removing Bolts And Radiator Support Upper
      G04375315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIATOR ASSEMBLY 
    1. Disconnect the fan motor connector.
    2. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.
      Fig 9: Removing Bolts And Separate Condenser Assembly
      G04375316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the radiator assembly from the body.
      Fig 10: Removing Radiator Assembly From Body
      G04375317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
      Fig 11: Removing Radiator Support Lower
      G04375318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE RADIATOR SUPPORT LOWER 
    1. Remove the 2 radiator support lowers from the radiator assembly.
  14. REMOVE FAN ASSEMBLY WITH MOTOR 
    1. Disassemble the 3 snap fits and lift the fan assembly w/motor from the radiator.
      Fig 12: Removing Fan Assembly With Motor
      G04375319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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