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Engine Cooling System: Radiator: Installation

  1. INSTALL FAN MOTOR WITH MOTOR 
    1. Install the fan assembly w/ motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
      Fig 1: Installing Fan Motor
      G04375333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL RADIATOR SUPPORT LOWER 
    1. Install the 2 radiator support lowers to the radiator assembly.
  3. INSTALL RADIATOR SUPPORT CUSHION 
    1. Install the 2 radiator support cushions to the radiator assembly.
      Fig 2: Installing Radiator Support Cushions
      G04375334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator to the body.
      Fig 3: Installing Radiator To Body
      G04375335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the condenser assembly with the 4 bolts.
      Fig 4: Installing Condenser Assembly With Bolts
      G04375336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the fun motor connector.
  5. INSTALL RADIATOR SUPPORT UPPER 
    1. Install the radiator support upper with the 5 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

      Fig 5: Installing Radiator Support Upper With Bolts
      G04375337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the hood lock assembly to the radiator support upper with the 3 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 6: Installing Hood Lock Assembly To Radiator Support Upper With Bolts
      G04375338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the hood lock nut cap to the hood lock assembly.
      Fig 7: Installing Hood Lock Nut Cap
      G04375339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL OIL COOLER OUTLET TUBE NO.1 
    1. Install oil cooler outlet tube No.1 to the radiator assembly.
      Fig 8: Installing Oil Cooler Outlet Tube
      G04375340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL OIL COOLER INLET TUBE NO.1 
    1. Install oil cooler inlet tube No.1 to the radiator assembly.
      Fig 9: Installing Oil Cooler Inlet Tube
      G04375341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL RADIATOR HOSE OUTLET 
    1. Install radiator hose outlet to the radiator assembly.
      Fig 10: Installing Radiator Hose Outlet
      G04375342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL RADIATOR HOSE INLET 
    1. Install radiator hose inlet to the radiator assembly.
      Fig 11: Installing Radiator Hose Inlet
      G04375343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR RESERVE TANK HOSE OR PIPE 
    1. Install radiator reserve tank hose to the radiator assembly.
      Fig 12: Installing Radiator Reserve Tank Hose Or Pipe
      G04375344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL AIR CLEANER INLET NO.1 
  12. INSTALL AIR CLEANER INLET NO.2 
  13. INSTALL BATTERY 
  14. ADD ENGINE COOLANT 
  15. CHECK FOR ENGINE COOLANT LEAKS 
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