Engine Cooling System: Radiator: Disassembly

1. Remove the drain plug.
2. Remove the O-ring.

SST 09230-01010 (09231-01010, 09231-01030) 

1. Install the claw to the overhaul handle, inserting it in the hole in part A as shown in Fig 1.
   Fig 1: Installing Claw To Overhaul Handle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While gripping the handle, adjust the stopper bolt so that dimension B is as shown in Fig 1.

   Dimension B: 

   0.2 to 0.3 mm (0.008 to 0.012 in.) 

   NOTE: If the stopper bolt is not adjusted, the claw may be damaged.

1. Using SST to release the caulking, grip the handle until stopped by the stopper bolt.

   SST 09230-01010 (09231-01010, 09231-01030) 

   Fig 2: Removing Uncaulk Lock Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.
2. Remove the O-ring.
   Fig 3: Removing Radiator Tank Upper And Tank Lower

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the screw and cooler pipe.
2. Remove the nut and plate washer.
3. Remove the oil cooler.
4. Remove the 2 O-rings from the oil cooler.
   Fig 4: Removing Screw And Cooler Pipe

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002