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Inspection Procedure

HINT:

Start the inspection from step 1 when using the intelligent tester and start from step  2 when not using the intelligent tester.

  1. READ VALUE ON INTELLIGENT TESTER (UNLOCK WARNING SWITCH) 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.
    3. Select the items below in the "DATA LIST" and read the display on the intelligent tester.
      BODY DATA LIST

      Item Measurement Item/Display (Range) Normal Condition Diagnostic Note
      KEY UNLK WRN SW Unlock warning switch/ON or OFF ON: Ignition key inserted
      OFF: Ignition key is not inserted
      -

      OK: 

      When the ignition switch is operated, the display changes as shown above. 

    NG: Go to step 2 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  2. INSPECT MULTIPLEX NETWORK BODY ECU (KSW TERMINAL) 
    1. Turn the ignition switch off.
    2. Disconnect the multiplex network body ECU (D7) connector.
      Fig 1: Disconnecting Multiplex Network Body ECU (D7) Connector
      G04379815Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Measure the resistance according to the value(s) in the table below.
      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      D7-21 (KSW) - Body ground Ignition key is inserted Below 1
      D7-21 (KSW) - Body ground Ignition key is not inserted 10 k or higher

    NG: Go to step 3 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  3. INSPECT UNLOCK WARNING SWITCH 
    1. Disconnect the unlock warning switch connector.
      Fig 2: Inspecting Unlock Warning Switch
      G04379816Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Measure the resistance according to the value(s) in the table below.
      RESISTANCE SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      D31-1 - D31-2 Switch pushed (Ignition key is inserted) Below 1
      D31-1 - D31-2 Switch released (Ignition key is not inserted) 10 k or higher

    NG: REPLACE UNLOCK WARNING SWITCH 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR (BETWEEN BODY ECU, BODY GROUND - UNLOCK WARNING SWITCH)