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Home >> Toyota >> 2005 >> Tundra Base, 4.0 U, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 13 (Transfer Case) >> Input Shaft >> Inspection

Input Shaft: Inspection

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE OIL SEAL RING 

    Remove the 2 oil seal rings.

  2. INSPECT INPUT SHAFT 
    1. Using a micrometer, measure the outer diameter of the input shaft journal surface.

      Minimum diameter: 47.59 mm (1.8736 in.) 

      If the outer diameter is less than the minimum, replace the input shaft.

      Fig 1: Identifying Outer Diameter Of Input Shaft Journal Surface
      G02638573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a dial indicator, measure the inside diameter of the input shaft bushing.

      Maximum inside diameter: 39.14 mm (1.5409 in.) 

    If the inside diameter exceeds the maximum, replace the input shaft.

    Fig 2: Measuring Inside Diameter Of Input Shaft Bushing Using Dial Indicator
    G02638574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL OIL SEAL RING 

    Install the 2 oil seal rings.

    HINT:

    • Apply gear oil to the oil seal ring.
    • Engage securely to eliminate clearance as shown in the illustration.
    Fig 3: Installing Oil Seal Ring
    G02638575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002