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Home >> Toyota >> 2005 >> Tundra Base, 4.0 U, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine (1GR-FE) - Diagnostics >> Circuit Inspection >> Fuel Pump Control Circuit >> Inspection Procedure

Inspection Procedure

  1. Check fuel pump operation (See  FUEL PUMP  ). 
    1. OK: Go to step   8 . 
    2. NG: Go To Next Step. 
  2. Connect hand-held tester, and check operation of fuel pump relay. 

    PREPARATION: 

    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch to ON and push the hand-held tester main switch ON.
    3. Enter the following menu: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD.

    CHECK: 

    Check the operation of the fuel pump relay when it is switched ON and OFF by the hand-held tester.

    OK: 

    1. Operating noise can be heard from the fuel pump relay. 
    1. OK: Go to step   4 . 
    2. NG: Go To Next Step. 
  3. Check fuel pump relay. 
    Fig 1: Identifying Fuel Pump Relay
    G02648157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    PREPARATION: 

    Remove the fuel pump relay from the engine room R/B.

    CHECK: 

    Inspect the fuel pump relay.

    OK: 

    TERMINAL SPECIFIED CONDITION (1 OF 2)

    Terminal No. Condition Specified Condition
    3-4 Apply B+ between terminals 1 and 2 10 KΩ or higher
    3-4 Always Below 1 Ω
    3-5 Always 10 KΩ or higher
    3-5 Apply B+ between terminals 1 and 2 Below 1 Ω
    1. NG: Replace fuel pump relay. 
    2. OK: Go To Next Step. 
  4. Check fuel pump (See  INSPECTION  ). 
    1. NG: Repair or replace fuel pump. 
    2. OK: Go To Next Step. 
  5. Check circuit opening relay. 
    Fig 2: Checking Circuit Opening Relay
    G02648158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    PREPARATION: 

    Remove the C/OPN relay from the engine room J/B.

    CHECK: 

    Inspect the C/OPN relay.

    OK: 

    1. Standard: 
    TERMINAL SPECIFIED CONDITION (2 OF 2)

    Terminal No. Condition Specified Condition
    3-5 Always 10KΩ or higher
    3-5 Apply B+ between terminals 1 and 2 Below 1 Ω
    1. NG: Replace circuit opening relay. 
    2. OK: Go To Next Step. 
  6. Check for open in harness and connector between EFI relay and fuel pump, and fuel pump and body ground (See  HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE  ). 
    1. NG: Repair or replace harness or connector. 
    2. OK: Go To Next Step. 
  7. Check voltage between terminal FC and E1 of ECM connector. 
    Fig 3: Identifying E3 ECM Connector
    G02648159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    PREPARATION: 

    Turn the ignition switch to ON.

    CHECK: 

    Measure the voltage between terminal FC of the ECM connector and body ground.

    OK: 

    1. Voltage: 9 to 14 V 
    1. NG: Check for open in harness and connector between battery and FC terminal of  ENGINE CONTROL MODULE (ECM)  . 
    2. OK: Proceed to  PROBLEM SYMPTOMS TABLE   . 
  8. Check  FUEL PUMP RESISTOR  . 
    1. NG: Replace fuel pump resistor. 
    2. OK: Check and repair harness and connector between fuel pump relay and fuel pump resistor, and fuel pump resistor and fuel pump (See  HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE  ).