Windshield/Window Glass: Removal

HINT:

While supporting the hood by hand, remove the hood support from the hood.

1. REMOVE INNER REAR VIEW MIRROR 

   Remove the inner rear view mirror as shown in the illustration.

   Fig 1: Identifying Inner Rear View Mirror

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE ASSIST GRIPS 
   1. Using a screwdriver, remove the caps.

      HINT:

      Tape the screwdriver tip before use.

   2. Driver side:

      Using a torx:® driver, remove the 2 torx® screws and assist grip.

      Torx® driver: T30 (Part No.09041-00030 or locally manufactured tool) 

      Fig 2: Removing Screws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Standard cab, Access cab, Passenger side:

      Using a torx® driver, remove the 4 torx® screws and 2 assist grips.

      Torx® driver: T30 (Part No.09041-00030 or locally manufactured tool) 

   4. Double cab cab, Passenger side:

      Using a torx® driver, remove the 2 torx® screws and assist grips.

   Torx® driver: T30 (Part No.09041-00030 or locally manufactured tool) 

3. REMOVE FRONT PILLAR GARNISH 
   1. Using a screwdriver, remove the front pillar garnish.

      HINT:

      Tape the screwdriver tip before use.

   2. Employ the same manner described above to the other side.
4. REMOVE SUN VISORS 
   1. Remove the 4 screws and 2 sun visors.
   2. w/ Light:

      Disconnect the connector.

5. REMOVE SUN-VISORS 

   Remove the 4 screws and 2 sun-visors.

   Fig 3: Removing Front Pillar Garnish

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE FRONT PERSONAL LIGHT 
   1. Using a screwdriver, remove the left side lens.

      HINT:

      Tape the screwdriver tip before use.

      Fig 4: Removing Left Side Lens

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 2 screws.
   3. Using a screwdriver, rotate the clip by 90d° and remove it.

      HINT:

      Tape the screwdriver tip before use.

   4. Remove the front personal light, then disconnect the connector.
   Fig 5: Removing Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. w/ Sliding roof: 

   REMOVE ROOF CONSOLE BOX 

   1. Remove the 2 screws.
   2. Using a screwdriver, remove the roof console box.

      HINT:

      Tape the screwdriver tip before use.

   3. Disconnect the connectors.
   Fig 6: Removing Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. w/o Sliding roof: 

   REMOVE ROOF CONSOLE BOX 

   1. Remove the 4 screws.
   2. Using a screwdriver, remove the roof console box.

      HINT:

      Tape the screwdriver tip before use.

   3. Disconnect the connectors.
9. REMOVE SUN VISOR HOLDERS 

   Remove the 2 screws and 2 sun visor holders.

   Fig 7: Removing Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE FRONT PART OF ROOF HEADLINING 
11. REMOVE WIPER ARMS 
    1. Using a screwdriver, remove the 2 caps.

       HINT:

       Tape the screwdriver tip before use.

    2. Remove the 2 nuts and wiper arms.
12. REMOVE COWL TOP VENTILATOR LOUVER 
    1. Remove the hood to cowl top seal.
    2. Using a clip remover, remove the 6 clips.
    3. Remove the 8 screws and cowl top ventilator louver.
13. REMOVE FRONT PART OF ROOF SIDE RAIL WEATHERSTRIP LH AND RH 

    Using SST, pull off the roof side rail weatherstrip from front end.

    SST 09806-30010

    Fig 8: Removing Hood To Cowl Top Seal

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE WINDSHIELD OUTSIDE MOLDING 
    1. Remove the 4 screws and windshield outside molding.
    2. Perform the same procedure on the other side.
    Fig 9: Removing Screws

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. w/ Standard cab, Access cab: 

    REMOVE WINDSHIELD OUTSIDE UPPER MOLDING 

    1. Using a knife, cut off the molding as shown in the illustration.
       NOTE: Do not damage the body with the knife.
    2. Remove the remaining molding.
    Fig 10: Cutting Off Molding

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. w/Double cab: 

    REMOVE WINDSHIELD OUTSIDE UPPER MOLDING 

    Using a knife, cut off the molding as shown in the illustration.

    NOTE: Do not damage the body with the knife.
    Fig 11: Cutting Off Molding

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE WINDSHIELD GLASS 
    1. Push piano wire through between the body and glass from the interior.
    2. Tie both wire ends to wooden blocks or similar objects.

       HINT:

       Apply protective tape to the outer surface to keep the surface from being scratched.

       Fig 12: Pushing Piano Wire Through Between Body And Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE: When separating the glass, take care not to damage the paint and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad.
    3. Cut the adhesive by pulling the piano wire around it.
    4. Remove the glass.
    NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass.
    Fig 13: Cutting Adhesive

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002