LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2005 >> Tundra Base, 4.0 U, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Back Window Glass >> Installation

Back Window Glass: Installation

  1. Fix type, Slide type, Power slide type: 

    CLEAN AND SHAPE CONTACT SURFACE OF BODY 

    1. Using a knife, cut away any rough adhesive on the contact surface of the body to shape the surface.

      HINT:

      Leave as much of the adhesive on the body as possible.

    2. Clean the contact surface of the body with a piece of shop rag saturated with cleaner.
    Fig 1: Cutting Away Any Rough Adhesive
    G02637113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Fix type, Slide type, Power slide type: 

    POSITION GLASS 

    1. Place the glass in the correct position.
    2. Check that the whole contact surface of the glass rim is perfectly even.
    3. Place reference marks on the glass and body.
    4. Remove the glass.
    Fig 2: Placing Glass In Correct Position
    G02637114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Fix type, Slide type, Power slide type: 

    COAT CONTACT SURFACE OF BODY WITH PRIMER M 

    Using a brush, coat the exposed part of the body with Primer M.

    NOTE:
    • Allow the primer coating to dry for 3 minutes or more.
    • Do not apply too much Primer M.
    • Throw away any leftover Primer M.
    Fig 3: Coating Exposed Part
    G02637115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Fixed type: 

    COAT CONTACT SURFACE OF GLASS WITH PRIMER G 

    Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.

    HINT:

    If the area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

    NOTE:
    • Allow the primer coating for 3 minutes or more.
    • Throw away leftover Primer G.
    Fig 4: Coating Contact Surface Of Glass With Primer
    G02637116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Slide type, Power slide type: 

    COAT CONTACT SURFACE OF GLASS WITH PRIMER G 

    Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.

    HINT:

    If the area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

    NOTE:
    • Allow the primer coating for 3 minutes or more.
    • Throw away leftover Primer G.
    Fig 5: Coating Edge Of Glass And Contact Surface
    G02637117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Fixed type: 

    APPLY ADHESIVE 

    1. Cut off the tip of the cartridge nozzle.

      Adhesive: Part No. 08850-00801 or equivalent 

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage timeframe: 

      TEMPERATURE REFERENCE

      Temperature Usage Timeframe
      35°C (95°F) 15 minutes
      20°C (68°F) 100 minutes
      5°C (41°F) 8 hours
    2. Load the cartridge into a sealer gun.
    3. Coat the glass with adhesive, as shown in the illustration.

    Specification: 

    MEASUREMENT

    Area Measurement
    A 8.0 mm (0.314 in.)
    B 12.0 mm (0.472 in.)
    Fig 6: Cutting Off Tip
    G02637118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Slide type, Power slide type: 

    APPLY ADHESIVE 

    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent 

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage timeframe: 

      TEMPERATURE REFERENCE

      Temperature Usage Timeframe
      35°C (95°F) 15 minutes
      20°C (68°F) 100 minutes
      5°C (41°F) 8 hours
    2. Load the cartridge into a sealer gun.
    3. Coat the glass with adhesive, as shown in the illustration.

    Specification: 

    MEASUREMENT

    Area Measurement
    A 8.0 mm (0.314 in.)
    B 12.0 mm (0.472 in.)
    Fig 7: Cutting Off Tip Of Cartridge Nozzle
    G02637119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. Fix type, Slide type, Power slide type: 

    INSTALL BACK WINDOW GLASS 

    1. Position the glass so that the reference marks are aligned, and press it in gently along the rim.
    2. Using a spatula, apply adhesive on the glass rim.
    3. Use a scraper to remove any excess or protruding adhesive.
      Fig 8: Positioning Glass
      G02637120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Confirm that the molding is attached to the body panel as shown in the illustration.

    4. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.
    Fig 9: Attaching Molding
    G02637121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Take care not to drive the vehicle during the time described in the table below.

    Usage timeframe: 

    TEMPERATURE REFERENCE

    Temperature Usage Timeframe
    35°C (95°F) 1.5 hours
    20°C (68°F) 5 hours
    5°C (41°F) 24 hours
  9. INSPECT FOR LEAK AND REPAIR 
    NOTE: Conduct a leak test after the adhesive has completely hardened.

    Adhesive: Part No. 08833-00030 or equivalent

  10. Power vertical type: 

    INSTALL BACK WINDOW MOLDING 

    1. Using a hand riveter or an air riveter, install the 14 drive pulley assemblies.
      Fig 10: Installing Drive Pulley Assemblies
      G02637122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 11: Precaution For Riveter
      G02637123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not prize the riveter. The riveter will be damaged and the mandrel will bend.
      • Do not tilt the riveter when fastening the rivet to the item(s) as this will cause the rivet to be loose.
      • Do not have any space between the rivet head and the item(s). The rivet head must be completely flat against the item(s).
      Fig 12: Precaution For Riveter
      G02637124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Do not have any space between the items. Firmly hold together the two items while installing the rivet.

    2. Install the 2 clips.
      Fig 13: Precaution For Riveter
      G02637125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bracket LH and RH with the 8 bolts.
    Fig 14: Installing Bolts
    G02637126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. Power vertical type: 

    INSTALL BACK DOOR WINDOW REGULATOR ASSEMBLY 

    1. Apply MP grease to the sliding and rotating parts of the window regulator assembly.
      NOTE: Do not apply grease to the spring of the window regulator assembly.
      Fig 15: Installing Back Door Window Regulator Assembly
      G02637127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the window regulator assembly with the 7 bolts.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    3. Connect the window regulator connector.
    NOTE: Be careful not to drop and deform the window regulator assembly.
    Fig 16: Installing Window Regulator Assembly
    G02637128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. Power vertical type: 

    INSTALL BACK WINDOW GLASS 

    1. Install the back window glass to the window regulator assembly with the 4 bolts.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

      NOTE: Do not damage the back window glass sub-assy.

      HINT:

      Insert a shop rag inside the door panel to prevent the back window glass from being scratched.

    2. Connect the defogger connector.
    Fig 17: Installing Bolts
    G02637129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. Power vertical type: 

    INSTALL WEATHERSTRIP INNER 

    Install the back window glass to the window regulator assembly.

    Fig 18: Installing Weatherstrip Inner
    G02637130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. Power vertical type: 

    INSTALL WEATHERSTRIP OUTER 

    Install the weatherstrip as shown in the illustration.

    Fig 19: Installing Weatherstrip Outer
    G02637131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. Power vertical type: 

    INSTALL SERVICE HOLE COVER 

    1. Install the cover with the 2 clips.
      NOTE: Be careful not to drop and deform the cover as this may cause deformation.
    2. Install the cover to the body.
      Fig 20: Installing Cover With Clips
      G02637132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 12 bolts.

    Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    Fig 21: Installing Bolts
    G02637133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. Power slide type: 

    INSTALL BACK WINDOW REGULATOR ASSEMBLY 

    1. Install the back window regulator assembly with the 7 nuts.

      Torque: 5.5 N.m (54 kgf.cm, 49 in.lbf) 

    2. Install the back door glass channel cover.
      Fig 22: Installing Back Door Glass Channel Cover
      G02637134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 4 clips and 2 back panel silencer pads.
    4. Install the tether anchor brackets with the 2 bolts.

      Torque: 20 N.m (200 kgf.cm, 15 ft.lbf) 

  17. Standard cab: 

    Access cab (Standard body type): 

    Access cab (Wide body type) INSTALL REAR PART OF ROOF HEADLINING 

    1. Standard cab:

      Install the rear part of the roof headlining with the 2 clips.

    2. Access cab:

      Install the rear part of the roof headlining with the 3 clips.

    Fig 23: Installing Rear Part Of Roof Headlining With Clips
    G02637135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. Double cab: 

    INSTALL QUARTER TRIMS UPPER (See  INSTALLATION  ) 

  19. Double cab: 

    INSTALL QUARTER TRIMS LOWER (See  INSTALLATION  ) 

  20. INSTALL QUARTER TRIMS (See  INSTALLATION  ,  INSTALLATION  ) 
  21. Standard cab: 

    INSTALL BACK PANEL UPPER GARNISH (See  INSTALLATION  ) 

  22. Standard cab: 

    INSTALL COAT HOOK (See  INSTALLATION  ) 

  23. INSTALL ROOM LIGHT (See  INSTALLATION  ,  INSTALLATION  ) 
  24. Access cab (Standard body type): 

    Access cab (Wide body type): 

    INSTALL ROOF SIDE RAIL GARNISHES (See  INSTALLATION  ,  INSTALLATION  ) 

  25. Standard cab: 

    INSTALL FRONT PILLAR GARNISHES (See  INSTALLATION  ) 

  26. INSTALL ASSIST GRIPS (See  INSTALLATION  ,  INSTALLATION  ) 
  27. Double cab: 

    INSTALL BACK PANEL TRIM (See  INSTALLATION  ) 

  28. Access cab (Standard body type), Access cab (Wide body type): 

    INSTALL ACCESS DOOR SCUFF PLATES (See  INSTALLATION  ) 

  29. Standard cab: 

    INSTALL FRONT DOOR SCUFF PLATES (See  INSTALLATION  ) 

  30. Access cab (Standard body type), Access cab (Wide body type): 

    INSTALL REAR SEAT (See  INSTALLATION  ) 

  31. Double cab: 

    UNFOLD REAR SEAT 

CAUTION: When returning the seat, make sure the seat is securely locked by pushing forward and rearward on the top of the seatback or by trying to pull up the edge of the bottom cushion. Failure to do so will cause the seat belt from operating improperly.
scientia non olet · About LEMON Manuals