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Intake Air Control System: Inspection

  1. INSPECT INTAKE AIR SURGE TANK 
    1. Inspect the diaphragm.
      1. Check that the lever moves when a vacuum of 26.6 kPa (200 mmHg) is applied with the Vacuum gage on.
      2. Check that the vacuum of 26.6 kPa (200 mmHg) is sustained for 1 minute in the above state.
      Fig 1: Inspecting Diaphragm Using Vacuum Gauge
      G03084051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT VACUUM SWITCHING VALVE ASSY NO.1 
    1. Check the resistance.
      1. Using an ohmmeter, measure the resistance between the terminals.

      Standard: 

      STANDARD TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      1-2 37 to 44 at 20° C (68° F)

      If the result is not as specified, replace the vacuum switching valve No. 1.

      Fig 2: Measuring Resistance Between Terminals Using Ohmmeter
      G03084052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the vacuum switching valve No. 1 for ground.
      1. Using an ohmmeter, measure the resistance between each terminal and the body.

      Standard: 

      STANDARD TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      1 - Body 10 k or higher
      2 - Body 10 k or higher

      If the result is not as specified, replace the vacuum switching valve No. 1.

      Fig 3: Measuring Resistance Between Each Terminal And Body Using Ohmmeter
      G03084053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the operation.
      1. Check that air does not flow from port E to port F. If the operation is not as specified, replace the vacuum switching valve No. 1.
        Fig 4: Checking Air Does Not Flow From Port E To Port F
        G03084054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply battery voltage across the terminals.
      3. Check that air flows from port E to port F.

      If the operation is not as specified, replace the vacuum switching valve No. 1.

      Fig 5: Applying Battery Voltage Across Terminals
      G03084055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002