Quarter Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave the adhesive on the body as much as possible.

2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Cleaning And Shaping Contact Surface Of Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface around the entire glass rim.

Fig 2: Cleaning Contact Surface Of New Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install new dams with adhesive tape as shown in Fig 3 .

• A: 5.1 mm (0.201 in.) 
• B: 7.2 mm (0.283 in.) 

Fig 3: Installing Dams

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 5 .
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Let the primer coating dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
     Fig 5: Coating Contact Surface Of Glass With Primer "G"

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   HINT:

   After cutting off the tip, use all adhesive within the time described in ADHESIVE USAGE TIME SPECIFICATIONS  .

   ADHESIVE USAGE TIME SPECIFICATIONS
   
   

   Temperature	Tackfree time
   35° C (95° F)	15 minutes
   20° C (68° F)	100 minutes
   5° C (41° F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 6 .
   • Adhesive Height: 13.5 mm (0.531 in.) 
   • Adhesive Width: 8.0 mm (0.315 in.) 
   Fig 6: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the glass to the body.
2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in TIME SPECIFICATIONS  .
   TIME SPECIFICATIONS
   
   

   Temperature	Minimum Time Prior To Driving The Vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)