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Home >> Toyota >> 2005 >> Sequoia Limited, 4WD >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Engine Ignition System >> Ignition System >> On-Vehicle Inspection

On-Vehicle Inspection

NOTE: "Cold" and "Hot" in these sentences express the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  1. INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST 

    Check that the spark occurs.

    1. Remove the ignition coils (with igniter). (see REMOVAL  )
    2. Remove the spark plugs.
    3. Install the spark plugs to each ignition coil (with igniter), and connect the ignition coil (with igniter) connector.
    4. Disconnect the 8 injector connectors.
    5. Ground the spark plug.
    6. Check that spark occurs while engine is being cranked.
      NOTE: To prevent gasoline from being injected out of injectors during this test, crank the engine for no more than 5 to 10 seconds at a time.

      If the spark does not occur, do the test as follows:

      Fig 1: Spark Test Flow Chart
      G02650761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using a 16 mm plug wrench, install the spark plugs.

      Torque: 17.5 N.m (180 kgf.cm, 13 ft.lbf) 

    8. Reinstall the ignition coils (with igniter). (see INSTALLATION  )
  2. INSPECT SPARK PLUGS 
    1. Remove the ignition coils (with igniter). (see REMOVAL  )
    2. Using a 16 mm plug wrench, remove the spark plugs.
      Fig 2: Removing Spark Plugs
      G02650762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Clean the spark plugs.

      If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

      1. Air pressure: Below 588 kPa (6 kgf/cm 2  , 85 psi) 
      2. Duration: 20 seconds or less 

      HINT:

      If there are traces of oil, remove it with gasoline before using the spark plug cleaner.

      Fig 3: Cleaning Spark Plugs
      G02650763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the spark plug for thread damage and insulator damage.

      If abnormal, replace the spark plug.

      RECOMMENDED SPARK PLUG

      DENSO made SK20R11
      NGK made IFR6A11
      Fig 4: Checking Spark Plug For Thread Damage And Insulator Damage
      G02650764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the spark plug electrode gap.

      Electrode gap: 1.0 to 1.1 mm (0.039 to 0.043 in.) 

      Fig 5: Adjusting Spark Plug Electrode Gap
      G02650765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a 16 mm plug wrench, install the spark plugs.

      Torque: 17.5 N.m (180 kgf.cm, 13 ft.Ibf) 

    7. Reinstall the ignition coils (with igniter). (see INSTALLATION  )