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Home >> Toyota >> 2005 >> Sequoia Limited, 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Engine - Diagnostics >> Circuit Inspection >> Fuel Pump Control Circuit >> Inspection Procedure

Inspection Procedure

  1. Check fuel pump operation (See  FUEL PUMP  ). 
    1. OK: Go to step   8 . 
    2. NG: Go to next step 
  2. Connect hand-held tester, and check operation of fuel pump relay. 

    PREPARATION: 

    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch ON and push the hand-held tester main switch ON.
    3. Enter the following menu: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP SPD.

    CHECK: 

    Check the operation of the fuel pump relay when it is switched ON and OFF by the hand-held tester.

    OK: 

    Operating noise can be heard from the relay. 

    1. OK: Go to step   4 . 
    2. NG: Go to next step 
  3. Check operation of fuel pump relay. 

    PREPARATION: 

    Remove the fuel pump relay from the engine room R/B.

    CHECK: 

    Inspect the fuel pump relay.

    OK: 

    SYMBOLS AND SPECIFIED CONDITION

    Terminal No. Condition Specified Condition
    3 - 4 Apply B+ between terminals 1 and 2 10 kΩ or higher
    3 - 4 Always Below 1 Ω
    3 - 5 Always 10 kΩ or higher
    3 - 5 Apply B+ between terminals 1 and 2 Below 1 Ω
    Fig 1: Checking Operation Of Fuel Pump Relay
    G03058503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: Replace fuel pump relay. 
    2. OK: Go to next step 
  4. Check fuel pump (See  FUEL PUMP  ). 
    1. NG: Repair or replace fuel pump. 
    2. OK: Go to next step 
  5. Check circuit opening relay (See  CIRCUIT OPENING RELAY  ). 

    PREPARATION: 

    Remove the C/OPN relay from the engine room J/B.

    CHECK: 

    Inspect the C/OPN relay.

    OK: 

    Standard: 

    TERMINAL NUMBER AND SPECIFIED CONDITION

    Terminal No. Condition Specified Condition
    3 - 5 Always 10 kΩ or higher
    3 - 5 Apply B+ between terminals 1 and 2 Below 1 Ω
    Fig 2: Inspecting C/OPN Relay
    G03058504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: Replace circuit opening relay. 
    2. OK: Go to next step 
  6. Check for open in harness and connector between circuit opening relay and fuel pump, and fuel pump and body ground (See  HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE  ). 
    1. NG: Repair or replace harness or connector. 
    2. OK: Go to next step 
  7. Check voltage between terminal FC and E1 of ECM connector. 

    PREPARATION: 

    Turn the ignition switch ON.

    CHECK: 

    Measure the voltage between terminal FC of the ECM connector and body ground.

    OK: 

    Voltage: 9 to 14 V 

    Fig 3: Identifying E4 Connector Terminals
    G03058505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: Check for open in harness and connector between battery and FC terminal of ECM (See  HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE  ). 
    2. OK: Proceed to  PROBLEM SYMPTOMS TABLE  
  8. Check fuel pump resistor (See  INSPECTION  ). 
    1. NG: Replace fuel pump resistor. 
    2. OK: Check for open in harness and connector between circuit opening relay and fuel pump resistor, and fuel pump resistor and fuel pump (See  HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE  ).