Front Door: Disassembly

1. Using a screwdriver, open the cover.

   HINT:

   Tape the screwdriver tip before use.

2. Remove the screw.
3. Using a screwdriver, remove the inside handle bezel as shown in Fig 1 .

   HINT:

   Tape the screwdriver tip before use.

Fig 1: Removing Inside Handle Bezel

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1. Using a screwdriver, remove the upper armrest base panel with power window switch.

   HINT:

   Tape the screwdriver tip before use.

   Fig 2: Removing Upper Armrest Base Panel With Power Window Switch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the connector.
3. Remove the 3 screws and power window switch from the upper armrest base panel.

Using a screwdriver, remove the lower frame bracket garnish.

HINT:

Tape the screwdriver tip before use.

1. Using a screwdriver, remove the 2 caps.

   HINT:

   Tape the screwdriver tip before use.

2. Remove the 2 screws and 2 clips.
3. Insert a screwdriver between the door trim and door panel to pry the door trim.

   HINT:

   Tape the screwdriver tip before use.

4. Pull the door trim upward to remove the door trim.
   Fig 3: Removing Door Trim

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5. Remove the inner weatherstrip from the door trim.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

1. Slide the inside handle backward to remove it.
   Fig 4: Sliding Inside Handle Backward To Remove

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the 2 cables from inside handle as shown in Fig 5 .
   Fig 5: Disconnecting Cables From Inside Handle

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1. Using a clip remover, remove the clamp and grommets.
2. Remove the service hole cover.
   NOTE: Do not tear the cover.

   HINT:

   At the time of reassembly, please refer to the following item. Bring out the 2 control cables and wire harness through the service hole cover.

1. Open the door glass until the bolts appear in the service hole.
2. Remove the 2 bolts.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

   NOTE: Be careful not to drop the door glass.
3. Pull the door glass upward to remove it.

1. Remove the 6 screws.
2. Using a screwdriver or clip remover, remove the upper window frame moulding.

   HINT:

   Tape the screwdriver tip before use.

Fig 6: Removing Upper Window Frame Moulding

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1. Apply protective tape to the outer surface as shown in Fig 7 , to keep the surface from being scratched.
   Fig 7: Applying Protective Tape To Outer Surface

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2. Using a moulding remover, remove the door belt moulding.

1. Remove the 2 bolts, nut and front lower frame as shown in Fig 8 .
   Fig 8: Removing Front Lower Frame

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the No. 2 glass run from the front lower frame.

   HINT:

   At the time of reassembly, please refer to the following item. Install the No. 2 glass run to the front lower frame as shown in Fig 9 .

   Fig 9: Installing No. 2 Glass Run To Front Lower Frame

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the bolt, nut and rear lower frame as shown in Fig 10 .

HINT:

Remove the rear lower frame through the service hole.

Fig 10: Removing Rear Lower Frame

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1. Disconnect the connector.
2. Remove the 5 bolts.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

3. Loosen the bolt, then remove the window regulator assembly.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

   HINT:

   Remove the window regulator assembly through the service hole.

   Fig 11: Removing Window Regulator Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 screws and window regulator motor from the window regulator sub-assembly.

   HINT:

   At the time of reassembly, please refer to the following items.

   • Tighten the bolts in the order shown in Fig 12 .
     Fig 12: Tightening Bolt In Order

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Apply MP grease to the window regulator assembly.
     NOTE: At the time of reassembly, please refer to the following item.
     Do not apply grease to the spring of the window regulator assembly.
   Fig 13: Applying Grease To Window Regulator Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the 2 control cables from the clamp.
2. Remove the clamp.
3. Remove the screw and cable protector.
   Fig 14: Removing Screw And Cable Protector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the 2 control links from the outside handle and lock cylinder.
5. Disconnect the connector.
6. Remove the bolt, 3 screws and door lock.

   HINT:

   Remove the door lock through the service hole.

   Torque: 

   • Bolt: 5.0 N.m (51 kgf.cm, 44 in.lbf) 
   • Screw: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

   HINT:

   • At the time of reassembly, please refer to the following items.
   • Apply adhesive to 3 screws.

     Part No. 08833-00070, THREE BOND 1324 or equivalent. 

   • Install the door lock as shown in Fig 15 .
     Fig 15: Installing Door Lock

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the 2 screws and door lock outer cover from the door lock.

   HINT:

   At the time of reassembly, please refer to the following item.

   Apply MP grease to the sliding and rotating parts of the door lock.

   Fig 16: Applying Grease To Sliding And Rotating Parts Of Door Lock

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the service hole plug.
2. Remove the 2 bolts and outside handle with lock cylinder.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

3. Remove the bolt and lock cylinder from the outside handle.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

Using a clip remover, remove the front door weatherstrip.