Oil Pump: Installation

INSTALL OIL PUMP
Install a new gasket and the oil pump with the 3 bolts.

Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)

Fig 1: Installing New Gasket & Oil Pump
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DRIVE CHAIN AND SPROCKETS
1. Set the crankshaft key into the left horizontal position and turn the cutout of the drive shaft to the top.
  
  Fig 2: Identifying Crankshaft Key & Drive Shaft Cutout Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set the chain on the 2 sprockets as shown.
  HINT:
  - Set the mark on the oil pump drive sprocket at the colored link in the chain.
  - Set the mark on the oil pump drive shaft sprocket at the colored link.
3. Install the chain and 2 sprockets with the nut.
  Torque: 29.5 N.m (301 kgf.cm, 22 ft.lbf)
  
  Fig 3: Setting Up Chain & Sprockets On Oil Pump Drive
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CHAIN TENSIONER
Install the spring and plate with the bolt.

Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)

Fig 4: Installing Spring & Plate
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PAN
1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain/crank case and oil pan.
  - Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
  - Thoroughly clean all components to remove all the loose material.
  - Using a non-residue solvent, clean both sealing surfaces.
    NOTE: Do not use a solvent which will affect the painted surfaces.
2. Apply seal packing to the oil pan as shown.
  Seal packing: Part No. 08826-00080 or equivalent
  - Install a nozzle that has been cut to a 4.0 to 4.5 mm (0.16 to 0.18 in.) opening.
    HINT:
    
    Avoid applying an excessive amount to the surface.
  - Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
  - Immediately remove nozzle from the tube and reinstall cap.
    
    Fig 5: Applying Seal Packing To Oil Pan
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil pan with the 12 bolts and 2 nuts.
  Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf)
  
  Fig 6: Installing Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CRANKSHAFT TIMING SPROCKET AND TIMING CHAIN (See INSTALLATION )
INSTALL RH ENGINE MOUNTING INSULATOR (See INSTALLATION )
INSTALL ABS ACTUATOR (See INSTALLATION )
INSTALL AIR CLEANER ASSEMBLY (See INSTALLATION )
INSTALL FRONT EXHAUST PIPE
Install 2 new gaskets and front exhaust pipe with the 2 compression springs and 4 bolts.

Torque:

43 N.m (440 kgf.cm, 32 ft.lbf) for bolt A

49 N.m (500 kgf.cm, 36 ft.lbf) for bolt B

Fig 7: Installing Front Exhaust Pipe
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE UNDER COVER
FILL ENGINE WITH OIL
START ENGINE AND CHECK FOR LEAKS
RECHECK ENGINE OIL LEVEL