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Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL 
    1. Using a knife, cut away any rough areas on the body.

      HINT:

      Leave the adhesive on the body as much as possible.

    2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

    HINT:

    Even if all the adhesive has been removed, clean the body.

  2. CLEAN CONTACT SURFACE OF NEW GLASS 

    Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

    NOTE: Do not touch the glass face after cleaning it.
  3. INSTALL NEW CLIPS 

    Install 3 new clips to the quarter window glass as shown.

    Fig 1: Installing Clips
    G02641202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer M to the exposed part of body on the vehicle side.

    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not coat Primer M to the adhesive.
    • Do not keep any of the opened Primer M for later use.
    Fig 2: Coating Contact Surface Of Body With Primer "M"
    G02641203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown.
    2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not keep any of the opened Primer G for later use.
    Fig 3: Coating Contact Surface Of New Glass With Primer "G"
    G02641204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent 

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      TEMPERATURE TACK FREE TIME

      Temperature Tackfree time
      35°C (95°F) 15 minutes
      20°C (68°F) 100 minutes
      5°C (41°F) 8 hours
    2. Load the cartridge into the sealer gun.
    3. Coat the new glass with adhesive as shown.

      Adhesive height:  12.0 mm (0.472 in.)

      Adhesive width:  8.0 mm (0.315 in.)

      Fig 4: Coating New Glass With Adhesive
      G02641205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NEW GLASS 
    1. Install new glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in the table below.
    TEMPERATURE MINIMUM TIME PRIOR TO DRIVING VEHICLE

    Temperature Minimum time prior to driving the vehicle
    35°C (95°F) 1.5 hours
    20°C (68°F) 5 hours
    5°C (41°F) 24 hours
  8. INSPECT FOR LEAK AND REPAIR 
    1. Conduct a leak test after the hardening time has elapsed.
    2. Seal any leak with sealant.

      Part No. 08833-00030 or equivalent 

  9. INSTALL ROOF SIDE INNER GARNISH 
    1. Install the roof side inner garnish with the 3 clips.
    2. Install the rear seat outer belt shoulder anchor with the bolt.

      Torque:  43 N.m (440 kgf.cm, 32 ft.lbf)

      Fig 5: Installing Roof Side Inner Garnish
      G02641206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL DECK SIDE TRIM 
    1. LH side:

      Connect the connector.

    2. Install the deck side trim with the 5 screws.
    3. Install the rear seat outer belt floor anchor with the bolt.

      Torque:  43 N.m (440 kgf.cm, 32 ft.lbf)

  11. INSTALL REAR DOOR SCUFF PLATES 
  12. INSTALL REAR FLOOR FINISH PLATE 
  13. INSTALL REAR SEAT 
    Fig 6: Installing Deck Side Trim
    G02641207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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