LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2005 >> RAV4 Base, FWD, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Manual Transmission) >> Manual Transaxle Assembly >> Reassembly >> Adjust Output Shaft Preload

Adjust Output Shaft Preload

WARNING: This page is about a different variant/trim than selected.
  1. Install the output shaft assembly to the transaxle case.
  2. Install the transmission case to the transaxle case.

    HINT:

    If necessary, tap on the case with a plastic hammer.

  3. Install and torque the 17 bolts.

    Torque: 

    29 N.m (300 kgf.cm, 21 ft.lbf) for transaxle case side 30 N.m (306 kgf.cm, 22 ft.lbf) for transmission case side 

    Fig 1: Installing Transmission Case To Transaxle Case Bolts
    G02639847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Install the output shaft rear taper roller bearing outer race.
  5. Install the adjusting shim.

    HINT:

    When reusing the output shaft bearing, first install a shim of the same thickness as before. If installing a new taper roller bearing, first select and install a shim of lesser thickness than before.

  6. Install the rear bearing retainer.
  7. Using a Torx® wrench (T45), install and torque the 7 Torx® screws.

    Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

  8. Install a new lock nut to the output shaft.
  9. Turn the output shaft right and left 2 or 3 times to allow the bearing to settle.
  10. Using a torque wrench, measure the preload.

    Preload (at starting): 

    New bearing: 

    0.8 to 1.6 N.m (8 to 16 kgf.cm, 6.9 to 13.9 in.lbf) 

    Reused bearing: 

    0.5 to 1.0 N.m (5 to 10 kgf.cm, 4.3 to 8.7 in.lbf) 

    If the preload is not within the specification, select an appropriate adjusting shim.

    Fig 2: Measuring Preload
    G02639848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    THICKNESS SPECIFICATION CHART

    Mark Thickness mm (in.) Mark Thickness mm (in.)
    0 1.30 (0.0512) D 1.95 (0.0768)
    1 1.35 (0.0531) E 2.00 (0.0787)
    2 1.40 (0.0551) F 2.05 (0.0807)
    3 1.45 (0.0571) G 2.10 (0.0827)
    4 1.50 (0.0591) H 2.15 (0.0846)
    5 1.55 (0.0610) J 2.20 (0.0866)
    6 1.60 (0.0630) K 2.25 (0.0886)
    7 1.65 (0.0650) L 2.30 (0.0906)
    8 1.70 (0.0669) M 2.35 (0.0925)
    9 1.75 (0.0689) N 2.40 (0.0945)
    A 1.80 (0.0709) P 2.45 (0.0965)
    B 1.85 (0.0728) Q 2.50 (0.0984)
    C 1.90 (0.0748) - -
  11. Remove the lock nut.
  12. Remove the 5 parts. Removal is in the reverse order of installation.
    1. Remove the rear bearing retainer.
    2. Remove the shim.
    3. Remove the transmission case.
    4. Remove the output shaft assembly.
    5. Remove the output shaft rear bearing outer race.
scientia non olet · About LEMON Manuals