LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2005 >> RAV4 Base, AWD, Automatic >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension And Axle >> Front Shock Absorber >> Reassembly

Front Shock Absorber: Reassembly

  1. INSTALL LOWER INSULATOR ONTO SHOCK ABSORBER 
  2. INSTALL SPRING BUMPER TO PISTON ROD 
    Fig 1: Installing Spring Bumper To Piston Rod
    G02640311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL COIL SPRING AND SUSPENSION SUPPORT 
    1. Using SST, compress the coil spring.

      SST 09727-30021 (09727-00010, 09727-00021, 09727-00031)

      HINT:

      To prevent the coil spring from being damaged, wind vinyl tape around the coil spring.

      NOTE: Do not use an impact wrench which will damage the SST.
      Fig 2: Compressing Coil Spring Using Special Tool
      G02640312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the coil spring to the shock absorber.

      HINT:

      Fit the lower end of the coil spring to the gap of the lower spring seat.

    3. Align the tab of spring upper seat with the tabs of the upper insulator.
    4. Install the spring upper seat with upper insulator to the shock absorber with the OUT mark facing the outside of the vehicle.
    5. Install the dust seal and suspension support.
    6. Using SST to hold the spring upper seat, install a new nut.

      SST 09729-22031

      Torque: 47 N.m (475 kgf.cm, 34 ft.lbf) 

    7. Remove the SST.

      SST 09727-30021 (09727-00010, 09727-00021, 09727-00031)

      Fig 3: Installing Spring Upper Seat With Upper Insulator To Shock Absorber With OUT MARK
      G02640313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 4: Installing Nut Using Special Tool
      G02640314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Pack the suspension support with MP grease.
    9. Install the cap.
      Fig 5: Packing Suspension Support With MP Grease
      G02640315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002