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Rear Seat Belt: Replacement

HINT:

  1. REMOVE REAR DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
  2. REMOVE REAR DOOR SCUFF PLATE LH (See  REPLACEMENT  ) 
  3. REMOVE REAR DOOR OPENING TRIM RH (See  REPLACEMENT  ) 
  4. REMOVE REAR DOOR OPENING TRIM LH (See  REPLACEMENT  ) 
  5. REMOVE TONNEAU COVER ASSY (See  REPLACEMENT  ) 
  6. REMOVE DECK BOARD NO.2 (See  REPLACEMENT  ) 
  7. REMOVE DECK BOARD SUB-ASSY (See  REPLACEMENT  ) 
  8. REMOVE DECK FLOOR BOX REAR (See  REPLACEMENT  ) 
  9. REMOVE LUGGAGE COMPARTMENT TRAY (See  REPLACEMENT  ) 
  10. REMOVE BACK DOOR WEATHERSTRIP (See  REPLACEMENT  ) 
  11. REMOVE DECK TRIM COVER REAR (See  REPLACEMENT  ) 
  12. REMOVE REAR SEAT CUSHION ASSY AND REAR SEAT BACK ASSY (See  OVERHAUL  ) 
  13. REMOVE REAR SEAT SIDE GARNISH RH (See  REPLACEMENT  ) 
  14. REMOVE REAR SEAT SIDE GARNISH LH (See  REPLACEMENT  ) 
  15. REMOVE DECK TRIM SIDE PANEL ASSY RH (See  REPLACEMENT  ) 
  16. REMOVE DECK TRIM SIDE PANEL ASSY LH (See  REPLACEMENT  ) 
  17. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER 
    1. Using a screwdriver, remove the shoulder anchor cover.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the bolt and disconnect the rear seat 3-point type belt assembly outer (shoulder anchor side).
    3. Remove the bolt and disconnect the rear seat 3-point type belt assembly RH (floor anchor side).
    Fig 1: Removing Shoulder Anchor Cover
    G02635467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR SEAT BELT ASSY OUTER CENTER 
    1. Remove the rear seat back board RH (see OVERHAUL ).
    2. Remove the rear seat shoulder belt cover (see OVERHAUL ).
    3. Remove the 2 bolts and rear seat belt assembly outer center.
  19. REMOVE REAR SEAT INNER W/CENTER BELT ASSY LH 
    1. Remove the bolt and the rear seat inner w/center belt assembly LH.
  20. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH 
    1. Remove the 2 bolts and child restraint seat anchor bracket sub-assembly RH.
  21. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH 
    1. Install the child restraint seat anchor bracket sub-assembly RH with the 2 bolts.

      Torque: 18.1 N.m (185 kgf.cm, 13.3 ft.lbf) 

  22. INSTALL REAR SEAT BELT ASSY OUTER CENTER 
    1. Install the rear seat belt assembly outer center (retractor) with the 2 bolts.

      Torque: 41.2 N.m (420 kgf.cm, 30 ft.lbf) 

  23. INSTALL REAR SEAT BELT ASSY OUTER CENTER 
    1. Before installing the ELR, check the ELR.
      1. Gently tilt the ELR and pull the belt. Check that the belt will not lock within 15° of tilt in all directions Then check that the belt will lock when over 45° of tilt is applied.

      If the operation is not as specified, replace the rear seat belt assembly outer center.

      Fig 2: Checking Belt Lock
      G02635468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear seat belt assembly outer center with the bolt.

      Torque: 41.2 N.m (420 kgf.cm, 30 ft.lbf) 

    3. After installing the ELR, check the ELR.
      NOTE: The check should be performed with the assembly installed.
      1. With the belt installed, check that the belt locks when it is pulled out quickly.

      If the operation is not as specified, replace the rear seat belt assembly outer center.

    4. Check the fastening function of the child restraint system.
      NOTE: The check should be performed with the assembly installed.
      1. When the belt is pulled out fully, the belt should automatically try to retract.
      2. After the belt has fully retracted, the belt should be able to be pulled out and retracted again.

      If the operation is not as specified, replace the rear seat belt assembly outer center.

    5. Install the floor anchor and rear seat belt assembly inner with the bolt, as shown in the illustration.

      Torque: 41.2 N.m (420 kgf.cm, 30 ft.lbf) 

    NOTE: Do not make the anchor part run onto the protruding part of the floor panel.
    Fig 3: Installing Floor Anchor And Rear Seat Belt Assembly Inner With Bolt
    G02635469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL REAR SEAT INNER W/CENTER BELT ASSY LH 
    1. Install the rear seat inner w/center belt assembly LH with the bolt, as shown in the illustration.

      Torque: 41.2 N.m (420 kgf.cm, 30 ft.lbf) 

    NOTE:
    • Do not make the anchor part run onto the protruding part of the floor panel.
    • Do not disassemble the retractor.
    Fig 4: Installing Rear Seat Inner W/Center Belt Assembly LH Bolt
    G02635470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER 
    NOTE: Do not disassemble the retractor.
    1. Before installing the ELR, check the ELR.
      1. Gently tilt the ELR and pull the belt. Check that the belt will not lock within 15° of tilt in all directions Then check that the belt will lock when over 45° of tilt is applied.
      Fig 5: Checking Belt Lock
      G02635471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the operation is not as specified, replace the rear seat belt assembly outer.

    2. Install the rear seat belt assembly outer (retractor side) with the bolt.

      Torque: 

      4.9 N.m (50 kgf.cm, 43 in.lbf) for upper bolt 

      41.2 N.m (420 kgf.cm, 30 ft.lbf) for lower bolt 

    3. Install the rear seat belt assembly outer (floor anchor side) with the bolt.

      Torque: 41.2 N.m (420 kgf.cm, 30 ft.lbf) 

      NOTE: Do not make the anchor part run onto the protruding part of the floor panel.
    4. After installing the ELR, check the ELR.
      Fig 6: Installing Rear Seat Belt Assembly Outer (Retractor Side) With Bolt
      G02635472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The check should be performed with the assembly installed.
      1. With the belt installed, check that the belt locks when it is pulled out quickly.

      If the operation is not as specified, replace the rear seat belt assembly outer.

    5. Check the fastening function of the child restraint system.
      NOTE: The check should be performed with the assembly installed.
      1. When the belt is pulled put fully, the belt should automatically try to retract.
      2. After the belt has fully retracted, the belt should be able to be pulled out and retracted again.

      If the operation is not as specified, replace the rear seat belt assembly outer.

  26. INSTALL REAR SEAT CUSHION ASSY AND REAR SEAT BACK ASSY (See  OVERHAUL  )