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Differential Case: Replacement

  1. Transmission Case Side: 

    REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE 

    1. Using SST, remove the tapered roller bearing outer race and shim.

      SST 09612-65014

      Fig 1: Removing Tapered Roller Bearing Outer Race And Shim Using SST
      G02631446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, tap out the oil seal.

      SST 09226-10010

      Fig 2: Removing Oil Seal Using SST And A Hammer
      G02631447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a hammer, tap in a new oil seal.

      SST 09226-10010

      Depth: 9.9 +/- 0.3 mm (0.390 +/- 0.012 in.) 

    4. Coat the lip of the oil seal with MP grease.
    5. Place the shim into the differential case.

      HINT:

      In case that the tapered roller bearing is new, install the shim by selecting among the thin ones. In case that the tapered roller bearing is a used one, its better to install the shim which has the same thickness before disassembling.

      Fig 3: Installing Oil Seal Using SST And A Hammer
      G02631448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using SST and a press, press in a new tapered roller bearing outer race.

      SST 09950-60020 (09951-00710), 09950-70010 (09951-07150)

    NOTE: When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.
    Fig 4: Installing Tapered Roller Bearing Outer Race Using SST And A Press
    G02631449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Transaxle Case Side: 

    REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE 

    1. Using a screwdriver and a hammer, tap out the oil seal.
      Fig 5: Removing Oil Seal Using A Screwdriver And Hammer
      G02631450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the tapered roller bearing outer race and spacer.

      SST 09612-65014

    3. Place the spacer into the differential case.
      Fig 6: Removing Tapered Roller Bearing Outer Race And Spacer Using SST
      G02631451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST and a press, press in a new tapered roller bearing outer race.

      SST 09950-60020 (09951-00680), 09950-70010 (09951-07150)

      NOTE: When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.
      Fig 7: Installing Tapered Roller Bearing Outer Race Using SST And A Press
      G02631452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST and a hammer, tap in a new oil seal.

      SST 09710-28021 (09710-08041)

      Depth: 1.9 +/- 0.3 mm (0.075 +/- 0.012 in.) 

    6. Coat the lip of the oil seal with MP grease.
    Fig 8: Installing Oil Seal Using SST And A Hammer
    G02631453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002