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Power Steering Gear: Removal

NOTE: Remove the steering wheel assembly before the steering gear removal, because there is possibility of breaking the spiral cable.
  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. REMOVE STEERING WHEEL PAD (See  REMOVAL  ) 
  3. REMOVE STEERING WHEEL (See  REMOVAL  ) 
  4. REMOVE LUGGAGE COMPARTMENT TRIM BOX COVER 
  5. REMOVE TOOL BOX 
  6. DISCONNECT PRESSURE FEED TUBE AND RETURN HOSE FROM POWER STEERING VANE PUMP (See  REMOVAL  ) 
  7. REMOVE FRONT LUGGAGE UNDER COVER 
  8. DISCONNECT RH AND LH TIE ROD ENDS (See  REMOVAL  ) 
  9. DISCONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY (See  REMOVAL  ) 
  10. REMOVE PS GEAR ASSEMBLY 

    Remove the 2 bolts, 2 nuts, 4 plate washers and PS gear assembly from the steering gear support member.

    Fig 1: Identifying Nuts And Bolts
    G02632060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE PRESSURE FEED TUBE ASSEMBLY 
    1. Using SST, disconnect the pressure feed and return tubes.

      SST 09023 12700

    2. Remove the 2 O-rings from the feed and return tubes.
    3. Remove the bolt and pressure feed tube assembly.
    Fig 2: Disconnecting Pressure Feed And Return Tubes Using SST
    G02632061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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