Air Conditioning: Condenser: Installation

INSTALL CONDENSER
1. As shown in the illustration, tilt the condenser and insert the half of it.
2. At the time when the half of the condenser is inserted, turn it.
3. Place the condenser in the front of the radiator temporally.
  NOTE: Be careful not to damage the condenser and radiator.
  
  Fig 1: Installing Condenser
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the condenser with the 2 bolts.
  Torque: 8.8 N.m (90 kg.fcm, 78 in..lbf)
Fig 2: Identifying Condenser Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL LIQUID TUBE AND DISCHARGE TUBE
1. Remove the cap.
2. Coat 2 new O-rings with compressor oil.
3. Install both tubes with the 2 bolts.
  Torque: 9.8 N.m (100 kgf.cm, 87 in..lbf)
  
  If condenser was replaced, add compressor oil to the compressor.
  
  Add:40 cc (1.4 fl.oz.)
  
  Compressor oil: ND-OIL 8 or equivalent
  
  Fig 3: Installing Both And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the RH and LH radiator grills with the 4 screws.
Fig 4: Identifying Radiator Grills And Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Pull up the radiator on right side, install the bush at the bottom side of the radiator to the existing concave, and move it forward.
  
  Fig 5: Pulling Up Radiator On Right Side
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 radiator upper supports with the 4 bolts.
  
  Fig 6: Identifying Radiator Upper Supports And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 spare wheel carrier extensions with the 2 nuts and 2 bolts.
  Torque:8 N.m (82 kgf.cm, 70 in.lbf)
CHARGE REFRIGERANT TO REFRIGERATION SYSTEM
1. Evacuate air from the refrigeration system.
2. Charge system with refrigerant and inspect for leakage of refrigerant.
  Specified amount: 500 +/- 30 g (17.64 +/- 1.06 oz.)
INSTALL TOOL BOX ASSEMBLY AND LUGGAGE COMPARTMENT TRIM BOX COVER

Fig 7: Identifying Spare Wheel Carrier Extensions, Nuts And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002