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Hydraulic Power Unit: Replacement

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  1. REPLACE SUB-WIRE 
    1. Using small screwdrivers, pry out the terminal retainer.
    2. Cut off the clamp which is attached to the sub-wire.
      Fig 1: Prying Out Terminal Retainer Using A Screwdriver
      G02631707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Place markings on each terminal before removing the terminals.

      Fig 2: Placing Markings On Terminals
      G02631708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Release the locking lug of the 6 terminals when pulling the 6 terminals out from the rearward.
      NOTE: Pull the 6 terminals one by one with much care.
    4. Disconnect the sub-wire connector from the accumulator pressure sensor.
    5. Connect the sub-wire connector to the accumulator pressure sensor.
    6. Connect the 6 terminals to the sub-wire connector.
    7. Install the terminal retainer.
    8. Attach the clamp to the sub-wire.
    Fig 3: Releasing Locking Lug To Remove Terminals
    G02631709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REPLACE RUBBERS 
    1. Remove the 3 rubbers and 3 spacer tubes from the HPU bracket.
    2. Apply water to 3 new rubbers.
    3. Install the 3 rubbers and 3 spacer tubes to the HPU bracket.
    Fig 4: Applying Water To Rubbers
    G02631710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002