Tilt Steering Column: Installation

INSTALL NO. 2 HOLE COVER
INSTALL HOSE CLAMP
INSTALL SLIDING YOKE
1. Install the thrust stopper and sliding yoke to the steering column assembly.
2. Install and temporarily tighten the bolt A.
INSTALL STEERING COLUMN ASSEMBLY
1. Install the steering column assembly with the 4 nuts.
  Torque: 25 N.m (260 kgf.cm, 19 ft.lbf)
2. Tighten the hose clamp.
  
  Fig 1: Tightening Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connectors.
INSTALL HOLE COVER
Install the hole cover with the 4 bolts.

Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)
INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY TO STEERING COLUMN ASSEMBLY
CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 intermediate shaft and control valve shaft.
2. Install the bolt C.
  Torque: 34 N.m (350 kgf.cm, 25 ft.lbf)
3. Install the bolt B.
  Torque: 34 N.m (350 kgf.cm, 25 ft.lbf)
4. Torque the bolt A.
  Torque: 34 N.m (350 kgf.cm, 25 ft.lbf)
Fig 2: Connecting No. 2 Intermediate Shaft Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
INSTALL LH LOWER PANEL
Install the LH lower panel with the 4 bolts.
INSTALL LOWER NO. 1 PANEL
1. Install the lower No. 1 panel with the screw.
2. Connect the hood lock release lever and fuel lid release lever with the 4 screws.
INSTALL CLUSTER FINISH PANEL
Install the cluster finish panel and connector.
INSTALL COWL TRIM
Install the cowl trim with the clip.
INSTALL SCUFF PLATE
INSTALL SPIRAL CABLE (See COMPONENTS )
INSTALL COMBINATION SWITCH WITH SPIRAL CABLE
1. Install the combination switch with the 3 screws.
2. Connect the airbag connector.
3. Tilt steering column:
  Connect the 3 connectors.
4. w/ Power tilt and power telescopic steering column:
  Connect the 5 connectors.
INSTALL UPPER AND LOWER COLUMN COVERS
Install the upper and lower column covers with the 3 screws.
CENTER SPIRAL CABLE
1. Check that the front wheels are facing straight ahead.
2. Turn the cable counterclockwise by hand until it becomes harder to turn the cable.
3. Then rotate the cable clockwise about 2.5 turns to align the mark.
HINT:

The cable will rotate about 2.5 turns to either left or right of the center.

Fig 3: Aligning Mark By Rotating Cable Clockwise
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STEERING WHEEL
1. Align the matchmarks on the steering wheel and main shaft.
2. Install the steering wheel set nut.
  Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)
3. Connect the connector.
INSTALL STEERING WHEEL PAD
NOTE:
- Never use airbag parts from another vehicle. When replacing parts, replace with new ones.
- Make sure the wheel pad is installed to the specified torque.
- If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
- When installing the wheel pad, take care that the wirings do not interfere with other parts and are not pinched between other parts.
1. Connect the connector.
2. Connect the airbag connector.
3. Install the pad after confirming that the circumference groove of the torx screw is caught on the screws case.
4. Using a torx socket wrench, torque the 2 screws.
  Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf)
5. Install the steering wheel lower No. 2 and No. 3 covers.
Fig 4: Installing Steering Wheel Pad
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CHECK STEERING WHEEL CENTER POINT