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Service Data

Fig 1: Service Specifications Table - Suspension & Axle (5 Of 5)
G03076827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SERVICE SPECIFICATIONS TABLE - SUSPENSION & AXLE

Cold tire inflation pressure Tire size    
P275/70R16 Front 200 kPa (2.0 kgf/cm2 , 29 psi)
(1)220 kPa (2.2 kgf/cm2 , 32 psi)
Rear 220 kPa (2.2 kgf/cm2 , 32 psi)
(1)240 kPa (2.4 kgf/cm2 , 35 psi)
Front wheel alignment Vehicle height    
Front A(2) - B(3) 71 mm (2.795 in.)
Rear C(4) - D(5) 51 mm (2.008 in.)
Camber   0° 05' ± 45' (0.08° ± 0.75°)
Right-left error 30' (0.5°) or less
Caster   2° 30' ± 45' (2.5° ± 0.75°)
Right-left error 30' (0.5°) or less
Steering axis inclination   12° 10' ± 45' (12.17° ± 0.75°)
Right-left error 30' (0.5°) or less
Toe-in (total)   0° 06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
Rack end length difference 3.0 mm (0.118 in.) or less
Wheel angle Inside wheel 36° 42' (33° 42' - 36° 42')
36.7° (33.7° - 36.7°)
Outside wheel: Reference 32° 36'
32.6°
Front axle Front axle hub preload (at starting)   42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Snap ring thickness   1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaft Front drive shaft length   573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Front suspension Upper suspension arm ball joint turning torque   1.0 - 4.4 N.m (10 - 45 kgf.cm, 8.9 - 39 in..lbf)
Lower suspension arm ball joint turning torque   0.29 - 2.94 N.m (3 - 30 kgf.cm, 2.6 - 26 in..lbf)
Rear axle shaft Bearing backlash Max. 0.6 mm (0.024 in.)
Axle shaft deviation Max. 0.05 mm (0.0020 in.)
Axle shaft runout Max. 2.0 mm (0.079 in.)
Axle shaft flange runout Max. 0.05 mm (0.0020 in.)
Front differential Companion flange vertical runout Max. 0.09 mm (0.0035 in.)
Companion flange lateral runout Max. 0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing 1.0 - 1.6 N.m (10 - 16 kgf.cm, 8.9 - 14.2 in..lbf)
Reused bearing 0.5 - 0.8 N.m (5 - 8 kgf.cm. 4.4 - 7.1 in..lbf)
Total preload (at starting)   Drive pinion preload plus
0.4 - 0.6 N.m (4 - 6 kgf.cm, 3.5 - 5.3 in..lbf)
Ring gear runout Max. 0.07 mm (0.0028 in.)
Ring gear backlash   0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash   0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Differential case runout Max. 0.07 mm (0.0028 in.)
Front differential oil seal drive in depth   1.5 mm (0.059 in.)
Side gear thrust washer thickness   0.9 mm (0.035 in.)
1.0 mm (0.039 in.)
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)
1.3 mm (0.051 in.)
Front differential Side bearing adjusting washer thickness   2.58 mm (0.1016 in.)
2.60 mm (0.1024 in.)
2.62 mm (0.1031 in.)
2.64 mm (0.1039 in.)
2.66 mm (0.1047 in.)
2.68 mm (0.1055 in.)
2.70 mm (0.1063 in.)
2.72 mm (0.1071 in.)
2.74 mm (0.1079 in.)
2.76 mm (0.1087 in.)
2.78 mm (0.1094 in.)
2.80 mm (0.1102 in.)
2.82 mm (0.1110 in.)
2.84 mm (0.1118 in.)
2.86 mm (0.1126 in.)
2.88 mm (0.1134 in.)
2.90 mm (0.1142 in.)
2.92 mm (0.1150 in.)
2.94 mm (0.1157 in.)
2.96 mm (0.1165 in.)
2.98 mm (0.1173 in.)
3.00 mm (0.1181 in.)
3.02 mm (0.1189 in.)
3.04 mm (0.1197 in.)
3.06 mm (0.1205 in.)
3.08 mm (0.1213 in.)
3.10 mm (0.1220 in.)
3.12 mm (0.1228 in.)
3.14 mm (0.1236 in.)
3.16 mm (0.1244 in.)
3.18 mm (0.1252 in.)
3.20 mm (0.1260 in.)
3.22 mm (0.1268 in.)
3.24 mm (0.1276 in.)
3.26 mm (0.1283 in.)
3.28 mm (0.1791 in.)
3.30 mm (0.1299 in.)
3.32 mm (0.1307 in.)
3.34 mm (0.1315 in.)
3.36 mm (0.1323 in.)
3.38 mm (0.1331 in.)
3.40 mm (0.1339 in.)
3.42 mm (0.1346 in.)
3.44 mm (0.1354 in.)
3.46 mm (0.1362 in.)
3.48 mm (0.1370 in.)
Front differential Drive pinion bearing adjusting washer thickness   1.70 mm (0.067 in.)
1.73 mm (0.063 in.)
1.76 mm (0.069 in.)
1.79 mm (0.070 in.)
1.82 mm (0.072 in.)
1.85 mm (0.073 in.)
1.88 mm (0.074 in.)
1.91 mm (0.075 in.)
1.94 mm (0.076 in.)
1.97 mm (0.078 in.)
2.00 mm (0.079 in.)
2.03 mm (0.080 in.)
2.06 mm (0.081 in.)
2.09 mm (0.082 in.)
2.12 mm (0.083 in.)
2.15 mm (0.085 in.)
2.18 mm (0.086 in.)
2.21 mm (0.087 in.)
2.24 mm (0.088 in.)
2.27 mm (0.089 in.)
2.30 mm (0.091 in.)
2.33 mm (0.092 in.)
Rear differential Companion flange vertical runout Max. 0.10 mm (0.0039 in.)
Companion flange lateral runout Max. 0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing 1.3 - 1.8 N.m (13 - 19 kgf.cm, 11.5 - 15.9 in..lbf)
Reused bearing 0.64 - 0.92 N.m (6.5 - 9.4 kgf.cm, 5.7 - 8.1 in..lbf)
Total preload (at starting)   Drive pinion preload plus
0.38 - 0.63 N.m (3.9 - 6.5 kgf.cm, 3.3 - 5.6 in..lbf)
Ring gear runout Max. 0.05 mm (0.0020 in.)
Ring gear backlash   0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash   0.02 - 0.15 mm (0.0008 - 0.0059 in.)
Differential case runout Max. 0.04 mm (0.0016 in.)
Rear differential front oil seal drive in depth   0.5 mm (0.020 in.)
Side gear thrust washer thickness   1.55 mm (0.061 in.)
1.60 mm (0.063 in.)
1.65 mm (0.065 in.)
1.70 mm (0.067 in.)
1.75 mm (0.069 in.)
1.80 mm (0.071 in.)
1.85 mm (0.073 in.)
1.90 mm (0.075 in.)
1.95 mm (0.077 in.)
2.00 mm (0.079 in.)
2.05 mm (0.081 in.)
2.10 mm (0.083 in.)
Tooth contact pattern adjusting washer thickness   1.050 mm (0.04134 in.)
1.075 mm (0.04232 in.)
1.100 mm (0.04331 in.)
1.125 mm (0.04429 in.)
1.150 mm (0.04528 in.)
1.175 mm (0.04626 in.)
1.200 mm (0.04724 in.)
1.225 mm (0.04823 in.)
1.250 mm (0.04921 in.)
1.275 mm (0.05020 in.)
1.300 mm (0.05118 in.)
1.325 mm (0.05217 in.)
1.350 mm (0.05315 in.)
1.375 mm (0.05413 in.)
1.400 mm (0.05512 in.)
1.425 mm (0.05610 in.)
1.450 mm (0.05709 in.)
1.475 mm (0.05807 in.)
1.500 mm (0.05906 in.)
1.525 mm (0.06004 in.)
1.550 mm (0.06102 in.)
Rear differential (w/ Diff. Lock) Companion flange vertical runout Max. 0.10 mm (0.0039 in.)
Companion flange lateral runout Max. 0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing 1.3 - 1.8 N.m (13 - 19 kgf.cm, 11.5 - 15.9 in..lbf)
Reused bearing 0.64 - 0.92 N.m (6.5 - 9.4 kgf.cm, 5.7 - 8.1 in..lbf)
Total preload (at starting)   Drive pinion preload plus
0.3 - 0.5 N.m (3 - 5 kgf.cm, 2.7 - 4.4 in..lbf)
Ring gear runout Max. 0.05 mm (0.0020 in.)
Ring gear backlash   0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash   0.02 - 0.15 mm (0.0008 - 0.0059 in.)
Differential case runout Max. 0.04 mm (0.0016 in.)
Rear differential front oil seal drive in depth   0.5 mm (0.020 in.)
Side gear thrust washer thickness   1.55 mm (0.061 in.)
1.60 mm (0.063 in.)
1.65 mm (0.065 in.)
1.70 mm (0.067 in.)
1.75 mm (0.069 in.)
1.80 mm (0.071 in.)
1.85 mm (0.073 in.)
1.90 mm (0.075 in.)
1.95 mm (0.077 in.)
2.00 mm (0.079 in.)
2.05 mm (0.081 in.)
2.10 mm (0.083 in.)
Ring gear backlash adjusting washer thickness Mark  
1 2.67 mm (0.1051 in.)
2 2.70 mm (0.1063 in.)
3 2.73 mm (0.1075 in.)
4 2.76 mm (0.1087 in.)
5 2.79 mm (0.1098 in.)
6 2.82 mm (0.1110 in.)
7 2.85 mm (0.1122 in.)
8 2.88 mm (0.1134 in.)
9 2.91 mm (0.1146 in.)
10 2.94 mm (0.1157 in.)
11 2.97 mm (0.1169 in.)
12 3.00 mm (0.1181 in.)
13 3.03 mm (0.1193 in.)
14 3.06 mm (0.1205 in.)
15 3.09 mm (0.1217 in.)
16 3.12 mm (0.1228 in.)
17 3.15 mm (0.1240 in.)
18 3.18 mm (0.1252 in.)
19 3.21 mm (0.1264 in.)
20 3.24 mm (0.1276 in.)
21 3.27 mm (0.1287 in.)
22 3.30 mm (0.1299 in.)
23 3.33 mm (0.1311 in.)
Rear differential (w/ Diff. Lock) Tooth contact pattern adjusting washer thickness   1.050 mm (0.04134 in.)
1.075 mm (0.04232 in.)
1.100 mm (0.04331 in.)
1.125 mm (0.04429 in.)
1.150 mm (0.04528 in.)
1.175 mm (0.04626 in.)
1.200 mm (0.04724 in.)
1.225 mm (0.04823 in.)
1.250 mm (0.04921 in.)
1.275 mm (0.05020 in.)
1.300 mm (0.05118 in.)
1.325 mm (0.05217 in.)
1.350 mm (0.05315 in.)
1.375 mm (0.05413 in.)
1.400 mm (0.05512 in.)
1.425 mm (0.05610 in.)
1.450 mm (0.05709 in.)
1.475 mm (0.05807 in.)
1.500 mm (0.05906 in.)
1.525 mm (0.06004 in.)
1.550 mm (0.06102 in.)
Rear differential (w/ LSD) Companion flange vertical runout Max. 0.10 mm (0.0039 in.)
Companion flange lateral runout Max. 0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing 1.3 - 1.8 N.m (13 - 19 kgf.cm, 11.5 - 15.9 in..lbf)
Reused bearing 0.64 - 0.92 N.m (6.5 - 9.4 kgf.cm, 5.7 - 8.1 in..lbf)
Total preload (at starting)   Drive pinion preload plus
0.38 - 0.63 N.m (3.9 - 6.5 kgf.cm, 3.3 - 5.6 in..lbf)
Ring gear runout Max. 0.05 mm (0.0020 in.)
Ring gear backlash   0.13 - 0.18 mm (0.0051 - 0.0071 in.)
Side gear backlash   0.02 - 0.15 mm (0.0008 - 0.0059 in.)
Differential case runout Max. 0.04 mm (0.0016 in.)
Side gear thrust washer thickness (Reference)   1.97 - 2.06 mm (0.0776 - 0.0811 in.)
Clutch plate thickness (Reference)   1.97 - 2.03 mm (0.0776 - 0.0799 in.)
Compression spring free length (Reference)   32.8 mm (1.291 in.)
Rear differential front oil seal drive in depth   0.5 mm (0.020 in.)
Adjusting shim thickness Mark  
A 0.20 mm (0.0079 in.)
B 0.25 mm (0.0098 in.)
C 0.30 mm (0.0118 in.)
D 0.35 mm (0.0138 in.)
Tooth contact pattern adjusting washer thickness   1.050 mm (0.04134 in.)
1.075 mm (0.04232 in.)
1.100 mm (0.04331 in.)
1.125 mm (0.04429 in.)
1.150 mm (0.04528 in.)
1.175 mm (0.04626 in.)
1.200 mm (0.04724 in.)
1.225 mm (0.04823 in.)
1.250 mm (0.04921 in.)
1.275 mm (0.05020 in.)
1.300 mm (0.05118 in.)
1.325 mm (0.05217 in.)
1.350 mm (0.05315 in.)
1.375 mm (0.05413 in.)
1.400 mm (0.05512 in.)
1.425 mm (0.05610 in.)
1.450 mm (0.05709 in.)
1.475 mm (0.05807 in.)
1.500 mm (0.05906 in.)
1.525 mm (0.06004 in.)
1.550 mm (0.06102 in.)
(1) Trailer towing
(2) Ground clearance of spindle center
(3) Ground clearance of lower suspension arm front bolt center
(4) Ground clearance of rear axle shaft center
(5) Ground clearance of lower control arm front bushing center
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