Service Data
2AZ-FE
Engine Mechanical System Service Data Specifications Chart - 2AZ-FE (1 Of 4)
| Ignition timing | w/ Terminals TC and CG of DLC3 connected | 8 to 12° BTDC @ idle |
| w/ Terminals TC and CG of DLC3 disconnected | 5 to 15° BTDC@ idle | |
| Idle speed | A/T | 610 to 710 rpm |
| Compression | Compression pressure | 1.360 kPa (13.9 kgf/cm2 ,198 psi) |
| Minimum pressure | 0.98 MPa (10 kgf/cm2 , 142 psi) | |
| Difference between each cylinder | 100 kPa (1.0 kgf/cm2 ,14 psi) | |
| Valve clearance (cold) | Intake | 0.19 to 0.29 mm (0.008 to 0.011 in.) |
| Exhaust | 0.30 to 0.40 mm (0.012 to 0.016 in.) | |
| Balance shaft | ||
| Standard thrust clearance | 0.050 to 0.090 mm (0.0020 to 0.0035 in.) | |
| Maximum thrust clearance | 0.090 mm (0.0035 in.) | |
| Standard oil clearance | 0.031 mm (0.0012 in.) | |
| Maximum oil clearance | 0.004 to 0.031 mm (0.0002 to 0.0012 in.) | |
| Housing journal bore diameter | Mark 1 | 26.000 to 26.006 mm (1.0236 to 1.0239 in.) |
| Mark 2 | 26.007 to 26.012 mm (1.0239 to 1.0241 in.) | |
| Mark 3 | 26.013 to 26.018 mm (1.0241 to 1.0243 in.) | |
| Journal diameter | 22.985 to 23.000 mm (0.9049 to 0.9055 in.) | |
| Bearing center wall thickness | Mark 1 | 1.486 to 1.489 mm (0.0585 to 0.0586 in.) |
| Mark 2 | 1.489 to 1.492 mm (0.0586 to 0.0587 in.) | |
| Mark 3 | 1.492 to 1.495 mm (0.0587 to 0.0589 in.) | |
| Oil pump drive sprocket | ||
| Minimum sprocket diameter (w/ chain) | 48.2 mm (1.898 in.) | |
| Crankshaft timing sprocket | ||
| Minimum sprocket diameter (w/ chain) | 51.6 mm (2.031 in.) | |
| Chain tensioner slipper | ||
| Maximum wear | 1.0 mm (0.039 in.) | |
| Chain vibration damper No. 1 | ||
| Maximum wear | 1.0 mm (0.039 in.) | |
| Cylinder head set bolt | ||
| Specified bolt length | 161.3 to 162.7 mm (6.3503 to 6.4055 in.) | |
| Chain sub-assy | ||
| Maximum chain elongation | 115.4 mm (4.543 in.) | |
| Camshaft timing gear or sprocket | ||
| Minimum gear or sprocket diameter (w/ chain) | 97.3 mm (3.831 in.) | |
| Camshaft (Intake) | ||
| Maximum circle runout | 0.03 mm (0.0012 in.) | |
| Standard cam lobe height | 46.495 to 46.595 mm (1.8305 to 1.8344 in.) | |
| Minimum cam lobe height | 46.385 mm (1.8262 in.) | |
| No. 1 journal diameter | 35.971 to 35.985 mm (1.4162 to 1.4167 in.) | |
| Other journal diameter | 22.959 to 22.975 mm (0.9039 to 0.9045 in.) | |
| Standard journal thrust clearance | 0.040 to 0.095 mm (0.0016 to 0.0037 in.) | |
| Maximum journal thrust clearance | 0.11 mm (0.0043 in.) | |
| Standard journal oil clearance No. 1 | journal bearing mark 1 | 0.007 to 0.038 mm (0.0028 to 0.0015 in.) |
| No. 1 journal bearing mark 2 | 0.008 to 0.038 mm (0.0031 to 0.0015 in.) | |
| No. 1 journal bearing mark 3 | 0.008 to 0.038 mm (0.0031 to 0.0015 in.) | |
| Other journals | 0.025 to 0.062 mm (0.00098 to 0.00244 in.) | |
| Maximum journal oil clearance | No. 1 journal | 0.07 mm (0.0028 in.) |
| Other journals | 0.10 mm (0.0039 in.) | |
| Cylinder head journal bore diameter | Mark 1 | 40.000 to 40.008 mm (1.57480 to 1.57511 in.) |
| Mark 2 | 40.009 to 40.017 mm (1.57515 to 1.57547 in.) | |
| Marks | 40.018 to 40.025 mm (1.57551 to 1.57578 in.) | |
| Standard bearing center wall thickness | Mark 1 | 2.000 to 2.004 mm (0.07874 to 0.07890 in.) |
| Mark 2 | 2.004 to 2.008 mm (0.07894 to 0.07905 in.) | |
| Mark 3 | 2.009 to 2.012 mm (0.07909 to 0.07921 in.) | |
| Camshaft journal diameter | 35.971 to 35.985 mm (1.41618 to 1.41673 in.) | |
Engine Mechanical System Service Data Specifications Chart - 2AZ-FE (2 Of 4)
| Camshaft No. 2 (Exhaust) | ||
| Maximum circle runout | 0.03 mm (0.0012 in.) | |
| Standard cam lobe height | 46.873 to 46.083 mm (1.8060 to 1.8143 in.) | |
| Minimum cam lobe height | 45.873 mm (1.8060 in.) | |
| No. 1 journal diameter | 35.971 to 35.985 mm (1.41618 to 1.41673 in.) | |
| Other journal diameter | 22.959 to 22.975 mm (0.9039 to 0.9045 in.) | |
| Standard thrust clearance | 0.080 to 0.135 mm (0.0032 to 0.0053 in.) | |
| Maximum thrust clearance | 0.15 mm (0.0059 in.) | |
| Standard journal oil clearance | No. 1 journal | 0.040 to 0.079 mm (0.00157 to 0.00311 in.) |
| Other journals | 0.025 to 0.062 mm (0.00098 to 0.00244 in.) | |
| Cylinder head journal bore diameter | Mark 1 | 40.000 to 40.008 mm (1.57480 to 1.57511 in.) |
| Mark 2 | 40.009 to 40.017 mm (1.57515 to 1.57547 in.) | |
| Mark 3 | 40.018 to 40.025 mm (1.57551 to 1.57578 in.) | |
| Standard bearing center wall thickness | Mark 1 | 2.000 to 2.004 mm (0.07874 to 0.07890 in.) |
| Mark 2 | 2.004 to 2.008 mm (0.07894 to 0.07905 in.) | |
| Mark 3 | 2.009 to 2.012 mm (0.07909 to 0.07921 in.) | |
| Camshaft journal diameter | 35.971 to 35.985 mm (1.4162 to 1.4167 in.) | |
| Intake manifold | ||
| Maximum warpage | 0.20 mm (0.079 in.) | |
| Exhaust manifold | ||
| Maximum warpage | 0.70 mm (0.0276 in.) | |
| Cylinder head | ||
| Maximum warpage | Cylinder block side | 0.05 mm (0.0020 in.) |
| Intake manifold side | 0.08 mm (0.0031 in.) | |
| Exhaust manifold side | 0.08 mm (0.0031 in.) | |
| Inner compression spring | ||
| Free length | 45.7 mm (1.799 in.) | |
| Maximum deviation | 1.6 mm (0.063 in.) | |
| Intake valve | ||
| Standard overall length | 101.71 mm (4.0043 in.) | |
| Minimum overall length | 101.21 mm (3.9846 in.) | |
| Valve stem diameter | 5.470 to 5.485 mm (0.2154 to 0.2159 in.) | |
| Standard margin thickness | 1.05 to 1.45 mm (0.0413 to 0.0571 in.) | |
| Minimum margin thickness | 0.50 to (0.0197 in.) | |
| Exhaust valve | ||
| Standard overall length | 101.15 mm (3.9823 in.) | |
| Minimum overall length | 100.70 mm (3.9646 in.) | |
| Valve stem diameter | 5.465 to 5.480 mm (0.2152 to 0.2157 in.) | |
| Standard margin thickness | 1.20 to 1.60 mm (0.0470 to 0.0630 in.) | |
| Minimum margin thickness | 0.50 mm (0.020 in.) | |
| Intake valve guide bush | ||
| Bush inside diameter | 5.510 to 5.530 mm (0.2169 to 0.2177 in.) | |
| standard oil clearance | 0.025 to 0.060 mm (0.0010 to 0.0024 in.) | |
| Maximum oil clearance | 0.08 mm (0.0031 in.) | |
| Exhaust valve guide bush | ||
| Bush inside diameter | 5.510 to 5.530 mm (0.2169 to 0.2177 in.) | |
| Standard oil clearance | 0.030 to 0.065 mm (0.0012 to 0.0026 in.) | |
| Maximum oil clearance | 0.10 mm (0.0039 in.) | |
| Valve lifter | ||
| Lifter diameter | 30.966 to 30.976 mm (1.2191 to 1.2195 in.) | |
| Lifter bore diameter | 31.009 to 31.025 mm (1.2208 to 1.2215 in.) | |
| Standard oil clearance | 0.033 to 0.059 mm (0.0013 to 0.0023 in.) | |
| Maximum oil clearance | 0.07 mm (0.0028 in.) | |
Engine Mechanical System Service Data Specifications Chart - 2AZ-FE (3 Of 4)
| Connecting rod | ||
| Standard thrust clearance | 0.160 to 0.362 mm (0.0063 to 0.0143 in.) | |
| Maximum thrust clearance | 0.362 mm (0.0143 in.) | |
| Standard oil clearance | 0.024 to 0.048 mm (0.0009 to 0.0019 in.) | |
| Maximum oil clearance | 0.08 mm (0.0031 in.) | |
| Connecting rod bearing center wall thickness (Reference) | Mark 1 | 1.485 to 1.488 mm (0.05854 to 0.05858 in.) |
| Mark 2 | 1.489 to 1.491 mm (0.05862 to 0.05870 in.) | |
| Mark 3 | 1.492 to 1.494 mm (0.05874 to 0.05881 in.) | |
| Bush inside diameter | 22.005 to 22.014 mm (0.8663 to 0.8667 in.) | |
| Bush inside diameter (Reference) | Mark A | 22.005 to 22.008 mm (0.8663 to 0.8665 in.) |
| Mark B | 22.008 to 22.011 mm (0.8665 to 0.8666 in.) | |
| Mark C | 22.011 to 22.014 mm (0.8666 to 0.8667 in.) | |
| Maximum rod out-of-alignment per 100 mm (3.94 in.) | 0.05 mm (0.0020 in.) | |
| Maximum rod twist per 100 mm (3.94 in.) | 0.15 mm (0.0059 in.) | |
| Cylinder block | ||
| Maximum warpage | 0.05 mm (0.0020 in.) | |
| Standard cylinder bore diameter | 88.500 to 88.513 mm (3.4B42 to 3.4848 in.) | |
| Maximum cylinder bore diameter | 88.633 mm (3.4895 in.) | |
| Piston | ||
| Piston diameter | 88.439 to 88.449 mm (3.4818 to 3.4822 in.) | |
| Specified piston oil clearance | 0.051 to 0.100 mm (0.0020 to 0.0039 in.) | |
| Piston pin hole bush inside diameter | 22.001 to 22.010 mm (0.8662 to 0.8665 in.) | |
| Piston pin hole bush inside diameter (Reference) | Mark A | 22.001 to 22.004 mm (0.86618 to 0.86630 in.) |
| Mark B | 22.005 to 22.007 mm (0.86634 to 0.86612 in.) | |
| Mark C | 22.008 to 22.010 mm (0.86645 to 0.86653 in.) | |
| Piston ring | ||
| Ring groove clearance | ||
| Standard end gap | No. 1 | 0.22 to 0.32 mm (0.0087 to 0.0126 in.) |
| No. 2 | 0.50 to 0.60 mm (0.0197 to 0.0236 in.) | |
| Oil (side rail) | 0.10 to 0.35 mm (0.0039 to 0.0138 in.) | |
| Maximum end gap | No. 1 | 0.89 mm (0.0350 in.) |
| No. 2 | 1.35 mm (0.0531 in.) | |
| Oil (side rail) | 0.73 mm (0.0287 in.) | |
| Piston pin | ||
| Piston pin diameter | 21.997 to 22.009 mm (0.8660 to 0.8665 in.) | |
| Piston pin diameter (Reference) | Mark A | 21.997 to 22.000 mm (0.86602 to 0.86614 in.) |
| Mark B | 22.001 to 22.003 mm (0.86618 to 0.86626 in.) | |
| Mark C | 22.004 to 22.006 mm (0.86630 to 0.86638 in.) | |
| Standard oil clearance | 0.001 to 0.007 mm (0.00004 to 0.00028 in.) | |
| Maximum oil clearance | 0.010 mm (0.0020 in.) | |
| Connecting rod bolt | ||
| Standard diameter | 7.2 to 7.3 mm (0.283 to 0.287 in.) | |
| Minimum diameter | 7.0 mm (0.276 in.) | |
Engine Mechanical System Service Data Specifications Chart - 2AZ-FE (4 Of 4)
| Crankshaft | ||
| Standard thrust clearance | 0.040 to 0.240 mm (0.0016 to 0.0094 in.) | |
| Maximum thrust clearance | 0.30 mm (0.0118 in.) | |
| Thrust washer thickness | 1.930 to 1.980 mm (0.0760 to 0.0780 in.) | |
| Cylinder block main journal bore diameter (Reference) | Mark 0 | 59.000 to 59.002 mm (2.32283 to 2.32291 in.) |
| Mark 1 | 59.003 to 59.004 mm (2.32294 to 2.32299 in.) | |
| Mark 2 | 59.005 to 59.006 mm (2.32303 to 2.32307 in.) | |
| Mark 3 | 59.007 to 59.009 mm (2.32311 to 2.32318 in.) | |
| Mark 4 | 59.009 to 59.011 mm (2.32322 to 2.32326 in.) | |
| Mark 5 | 59.012 to 59.013 mm (2.32330 to 2.32334 in.) | |
| Mark 6 | 59.014 to 59.016 mm (2.32338 to 2.32346 in.) | |
| Main journal diameter | 54.988 to 55.000 mm (2.1648 to 2.1654 in.) | |
| Main journal diameter (Reference) | Mark 0 | 54.999 to 55.000 mm (2.16531 to 2.16535 in.) |
| Mark 1 | 54.997 to 54.998 mm (2.16523 to 2.16527 in.) | |
| Mark 2 | 54.995 to 54.996 mm (2.16515 to 2.16519 in.) | |
| Mark 3 | 54.993 to 54.994 mm (2.16507 to 2.16511 in.) | |
| Mark 4 | 54.991 to 54.992 mm (2.16500 to 2.16504 in.) | |
| Mark 5 | 54.989 to 54.990 mm (2.16489 to 2.16496 in.) | |
| Standard main bearing center wall thickness (Reference) | Mark 1 | 1.993 to 1.996 mm (0.07846 to 0.07858 in.) |
| Mark 2 | 1.997 to 1.999 mm (0.07862 to 0.07870 in.) | |
| Mark 3 | 2.000 to 2.002 mm (0.07874 to 0.07882 in.) | |
| Mark 4 | 2.003 to 2.005 mm (0.07886 to 0.07894 in.) | |
| Maximum circle runout | 0.03 mm (0.0012 in.) | |
| Standard main journal oil clearance | 0.024 to 0.048 mm (0.00094 to 0.00189 in.) | |
| Maximum main journal taper and out-of-round | 0.003 mm (0.0001 in.) | |
| Maximum crank pin taper and out-of-round | 0.003 mm (0.0001 in.) | |
| Crank pin diameter | 47.990 to 48.000 mm (1.8894 to 1.8898 in.) | |
| Crankshaft bearing cap set bolt | ||
| Standard diameter | 7.3 to 7.6 mm (0.287 to 0.299 in.) | |
| Minimum diameter | 7.2 mm (0.283 in.) | |
3MZ-FE
Engine Mechanical System Service Data Specifications Chart - 3MZ-FE (1 Of 3)
| New V-ribbed belt tension | ||
| For fan and generator | 143 to 165 lbf | |
| For vane pump | 132 to 154 lbf | |
| Used V-ribbed belt tension | ||
| For fan and generator | 80 to 132 lbf | |
| For vane pump | 55 to 88 lbf | |
| Ignition timing | w/ Terminals TC and CG of DLC3 connected | 8 to 12° BTDC @ idle |
| w/ Terminals TC and CG of DLC3 disconnected | 7 to 24° BTDC @ idle | |
| Idle speed | 650 to 750 rpm | |
| Compression | Compression pressure | 1.5 MPa (15.3 kgf/cm2 , 218 psi) |
| Minimum pressure | 1.0 MPa (10.2 kgf/cm2 , 145 psi) | |
| Difference between each cylinder | 100 kPa (1.0 kgf/cm2 , 15 psi) | |
| Valve clearance (cold) | Intake | 0.15 to 0.25 mm (0.006 to 0.010 in.) |
| Exhaust | 0.25 to 0.35 mm (0.010 to 0.014 in.) | |
| Intake air surge tank | ||
| Maximum warpage | 0.10 mm (0.0039 in.) | |
| Intake manifold | ||
| Maximum warpage | Air intake surge tank side | 0.15 mm (0.0059 in.) |
| Cylinder head side | 0.08 mm (0.0031 in.) | |
| Exhaust manifold | ||
| Maximum warpage | 0.50 mm (0.0196 in.) | |
| Camshaft | ||
| Maximum circle runout | 0.06 mm (0.0024 in.) | |
| Specified cam lobe height | Intake | 42.980 to 43.232 mm (1.6921 to 1.7020 In.) |
| Exhaust | 42.960 to 43.110 mm (1.6874 to 1.6972 in.) | |
| Camshaft Journal diameter | 26.959 to 26.975 mm (1.0614 to 1.0620 in.) | |
| Specified gear backlash | 0.020 to 0.300 mm (0.0008 to 0.0118 in.) | |
| Specified journal thrust clearance | 0.040 to 0.120 mm (0.0016 to 0.0047 in.) | |
| Specified journal oil clearance | 0.025 to 0.100 mm (0.0010 to 0.0039 in.) | |
| Cylinder head &et bolt | ||
| Specified outside diameter at tension portion | 8.75 to 9.05 mm (0.3445 to 0.3563 in.) | |
| Cylinder head | ||
| Maximum warpage | Cylinder block side | 0.05 mm (0.0020 in.) |
| Intake manifold side | 0.10 mm (0.0039 in.) | |
| Exhaust manifold side | 0.10 mm (0.0039 in.) | |
| Intake valve | ||
| Specified overall length | 94.95 to 95.45 mm (3.7382 to 3.7579 in.) | |
| Valve stem diameter | 5.470 to 5.485 mm (0.2154 to 0.2159 in.) | |
| Minimum margin thickness | 0.5 to 1.0 mm (0.020 to 0.039 in.) | |
| Exhaust valve | ||
| Specified overall length | 94.90 to 95.40 mm (3.7362 to 3.7559 in.) | |
| Valve stem diameter | 5.465 to 5.480 mm (0.2152 to 0.2157 in.) | |
| Minimum margin thickness | 0.5 to 1.0 mm (0.020 to 0.039 in.) | |
| Inner compression spring | ||
| Free length | 45.50 mm (1.7913 in.) | |
| Maximum deviation | 2.0 mm (0.079 in.) | |
| Installed tension at 33.8 mm (1.331 in.) | 186 to 206 N (19.0 to 21.0 kgf, 41.9 to 46.3 lbf) | |
| Valve guide bush | ||
| Bush inside diameter | 5.510 to 5.530 mm (0.2169 to 0.2177 in.) | |
| Specified bush oil clearance | Intake | 0.025 to 0.080 mm (0.0010 to 0.0031 in.) |
| Exhaust | 0.030 to 0.100 mm (0.0012 to 0.0039 in.) | |
| Cylinder head valve guide bush bore diameter | STD | 10.295 to 10.313 mm (0.4053 to 0.4060 in.) |
| O/S 0.05 | 10.345 to 10.363 mm (0.4073 to 0.4080 in.) | |
| Bush diameter | STD | 10.333 to 10.344 mm (0.4068 to 0.4072 in.) |
| O/S 0.05 | 10.383 to 10.394 mm (0.4088 to 0.4092 in.) | |
| Valve lifter | ||
| Lifter diameter | 30.966 to 30.976 mm (1.2191 to 1.2195 in.) | |
| Lifter bore diameter | 31.009 to 31.025 mm (1.2208 to 1.2215 in.) | |
| Specified oil clearance | Standard | 0.033 to 0.070 mm (0.0013 to 0.0028 in.) |
Engine Mechanical System Service Data Specifications Chart - 3MZ-FE (2 Of 3)
| Connecting rod | ||
| Specified thrust clearance | 0.15 to 0.35 mm (0.0059 to 0.0138 in.) | |
| Connecting rod thickness | 20.80 to 20.85 mm (0.8189 to 0.8209 in.) | |
| Specified connecting rod oil clearance | 0.038 to 0.080 mm (0.0015 to 0.0031 in.) | |
| Connecting rod bearing center wall thickness | Mark 1 | 1.484 to 1.486 mm (0.0584 to 0.0585 in.) |
| Mark 2 | 1.487 to 1.489 mm (0.0585 to 0.0586 in.) | |
| Mark 3 | 1.490 to 1.492 mm (0.0587 to 0.0587 in.) | |
| Mark 4 | 1.493 to 1.495 mm (0.0588 to 0.0588 in.) | |
| Crankshaft | ||
| Crankshaft thrust clearance | 0.04 to 0.30 mm (0.0016 to 0.0118 in.) | |
| Thrust washer thickness | 1.93 to 1.98 mm (0.0760 to 0.0780 in.) | |
| Specified main journal oil clearance | No. 1 and No. 4 journals | 0.014 to 0.050 mm (0.0006 to 0.0020 in.) |
| No. 2 and No. 3 journals | 0.026 to 0.060 mm (0.0010 to 0.0024 in.) | |
| Cylinder block main journal bore diameter (Reference) | Mark 00 | 66.000 mm (2.5984 in.) |
| Mark 01 | 66.001 mm (2.5985 in.) | |
| Mark 02 | 66.002 mm (2.5985 in.) | |
| Mark 03 | 66.003 mm (2.5985 in.) | |
| Mark 04 | 66.004 mm (2.5986 in.) | |
| Mark 05 | 66.005 mm (2.5986 in.) | |
| Mark 06 | 66.006 mm (2.5987 in.) | |
| Mark 07 | 66.007 mm (2.5987 in.) | |
| Mark 08 | 66.008 mm (2.5987 in.) | |
| Mark 09 | 66.009 mm (2.5988 in.) | |
| Mark 10 | 66.010 mm (2.5988 in.) | |
| Mark 11 | 66.011 mm (2.5989 in.) | |
| Mark 12 | 66.012 mm (2.5989 in.) | |
| Mark 13 | 66.013 mm (2.5989 in.) | |
| Mark 14 | 66.014 mm (2.5990 in.) | |
| Mark 15 | 66.015 mm (2.5990 in.) | |
| Mark 16 | 66.016 mm (2.5990 in.) | |
| Main journal diameter | 61.000 mm (4.1016 in.) | |
| Main journal diameter (Reference) | Mark 00 | 60.999 mm (4.4015 in.) |
| Mark 01 | 60.998 mm (4.4015 in.) | |
| Mark 02 | 60.997 mm (4.4015 in.) | |
| Mark 03 | 60.996 mm (4.4014 in.) | |
| Mark 04 | 60.995 mm (4.4014 in.) | |
| Mark 05 | 60.994 mm (4.4013 in.) | |
| Mark 06 | 60.993 mm (4.4012 in.) | |
| Mark 07 | 60.992 mm (4.4012 in.) | |
| Mark 08 | 60.991 mm (4.4012 in.) | |
| Mark 09 | 60.990 mm (4.4012 in.) | |
| Mark 10 | 60.989 mm (4.4011 in.) | |
| Mark 11 | 60.988 mm (4.4011 in.) | |
| Mark 12 | 2.486 to 2.489 mm (0.0979 to 0.0980 in.) | |
| Standard main bearing center wall thickness (Reference) | Mark 1 | 2.489 to 2.492 mm (0.0980 to 0.0981 in.) |
| Mark 2 | 2.492 to 2.495 mm (0.0981 to 0.0982 in.) | |
| Mark 3 | 2.495 to 2.498 mm (0.0982 to 0.0983 in.) | |
| Mark 4 | 2.498 to 2.501 mm (0.0983 to 0.0985 in.) | |
| Mark 5 | 2.501 to 2.504 mm (0.0985 to 0.0986 in.) | |
| Mark 6 | 2.504 to 2.507 mm (0.0986 to 0.0987 in.) | |
| Mark 7 | 0.06 mm (0.0024 in.) | |
| Maximum circle runout | 60.988 to 61.000 mm (2.4011 to 2.4016 in.) | |
| Main journal taper and out-of-round | 0.02 mm (0.0008 in.) | |
| Crank pin diameter | 52.992 to 53.000 mm (2.0863 to 2.0866 in.) | |
| Maximum crank pin taper and out-of-round | 0.02 mm (0.0008 in.) | |
| Cylinder block | ||
| Maximum warpage | 0.05 mm (0.0020 in.) | |
| Specified cylinder bore diameter | 92.000 to 92.132 mm (3.6220 to 3.6272 in.) | |
| Piston | ||
| Piston diameter | 91.953 to 91.967 mm (3.6202 to 3.6207 in.) | |
| Specified oil clearance | 0.033 to 0.130 mm (0.0013 to 0.0051 in.) | |
Engine Mechanical System Service Data Specifications Chart - 3MZ-FE (3 Of 3)
| Connecting rod | ||
| Maximum misalignment per 100 mm (3.94 in.) | 0.05 mm (0.0020 in.) per 100 mm (3.94 in.) | |
| Maximum rod twist per 100 mm (3.94 in.) | 0.15 mm (0.0059 in.) per 100 mm (3.94 in.) | |
| Bush inside diameter | 22.005 to 22.014 mm (0.8663 to 0.8667 in.) | |
| Piston pin | ||
| Piston pin diameter | 21.997 to 22.006 mm (0.8660 to 0.8664 in.) | |
| Pecified oil clearance | 0.005 to 0.050 mm (0.0002 to 0.0020 in.) | |
| Piston ring | ||
| Piston ring groove clearance | No. 1 | 0.03 to 0.08 mm (0.0012 to 0.0031 in.) |
| No. 2 | 0.02 to 0.06 mm (0.0008 to 0.0024 in.) | |
| Oil | 0.03 to 0.11 mm (0.0011 to 0.0043 in.) | |
| Specified end gap | No. 1 | 0.30 to 0.95 mm (0.0118 to 0.0031 in.) |
| No. 2 | 0.50 to 1.05 mm (0.0008 to 0.0024 in.) | |
| Oil (Side rail) | 0.15 to 1.00 mm (0.0012 to 0.0043 in.) | |
| Connecting rod bolt | ||
| Specified diameter | 7.0 to 7.3 mm (0.276 to 0.287 in.) | |
| Crankshaft bearing cap set bolt | ||
| Specified diameter | 7.2 to 7.6 mm (0.283 to 0.299 in.) | |