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Home >> Toyota >> 2005 >> Highlander Limited, AWD >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Engine Ignition System >> Ignition System (2AZ-FE) >> On-Vehicle Inspection

On-Vehicle Inspection

NOTE: In this section, the terms "cold" and "hot" refer to the temperature of the coils. "Cold" means approximately -10°C (14°F) to 50°C (122°F). "Hot" means approximately 50°C (122°F) to 100°C (212°F). 
  1. INSPECT IGNITION COIL ASSY (WITH IGNITER) AND PERFORM SPARK TEST 
    1. Check for DTCs.
      NOTE: If a DTC is present, perform a troubleshooting in accordance with the procedure for that DTC.
    2. Check if sparks occur.
      1. Remove the engine cover No. 1 (see REPLACEMENT ).
      2. Remove the ignition coils.
      3. Using a 16 mm (0.63 in.) plug wrench, remove the spark plugs.
      4. Install the spark plugs to each ignition coil and connect the ignition coil connectors.
      5. Disconnect the 4 injector connectors.
      6. Ground the spark plugs.
      7. Check if sparks occur at each spark plug while the engine is being cranked.
        NOTE:
        • Be sure to ground the spark plug when checking. 
        • Replace the ignition coil if given physical impact is given to the coil. 
        • Do not crank the engine for more than 2 seconds. 

        If the sparks do not occur, do the following test:

        Fig 1: Spark Test Flow Chart
        G02598026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      8. Using a 16 mm (0.63 in.) plug wrench, install the spark plugs.

        Torque: 19 N.m (194 kgf.cm, 14 ft Ibf) 

      9. Install the ignition coils.

        Torque: 9.0 N.m (92 kgf.cm, 80 in..Ibf) 

      10. Install the engine cover No. 1.

        Torque: 9.0 N.m (92 kgf.cm, 80 in..Ibf)