LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2005 >> Highlander Limited, AWD >> Repair and Diagnosis >> Engine Performance >> Engine Control System (SFI) (3MZ-FE) - Diagnostics >> ECM Power Source Circuit >> Inspection Procedure

Inspection Procedure

  1. INSPECT ECM (+B VOLTAGE) 
    1. Turn the ignition switch ON.
    2. Measure the voltage of the ECM connectors.

      Standard: 

      ECM CONNECTORS VOLTAGE SPECIFICATIONS

      Tester Connection Specified Condition
      E5-1 (+B) -E9-1 (E1) 9 to 14 V
      Fig 1: Identifying ECM Connectors
      G02611138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN ON PROBLEM SYMPTOMS TABLE (See  PROBLEM SYMPTOMS TABLE  ) 
    2. NG: Go to next step 
  2. CHECK WIRE HARNESS (ECM - BODY GROUND) 
    1. Disconnect the E9 ECM connector.
    2. Check the resistance of the wire harness side connectors.
      Fig 2: Identifying E9 ECM Connector Terminal
      G02611139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      E9 ECM CONNECTOR RESISTANCE SPECIFICATIONS

      Tester Connection Specified Condition
      E9-1 (E1) - Body ground Below 1fl
    1. NG: REPAIR 61° REPLACE HARNESS AND CONNECTOR 
    2. OK: Go to next step 
  3. INSPECT ECM (IGSW VOLTAGE) 
    1. Turn the ignition switch ON.
    2. Check the voltage of the ECM connectors.
      Fig 3: Identifying ECM Connector Terminals
      G02611140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      ECM CONNECTORS VOLTAGE SPECIFICATIONS

      Tester Connection Specified Condition
      E5-9 (IGSW) - E9-1 (E1) 9 to 14 V
    1. OK: Go to step   6 
    2. NG: Go to next step 
  4. CHART FUSE (ING) 
    1. Remove the IGN fuse from the instrument panel J/B assy.
    2. Check the resistance of the IGN fuse.

      Standard: Below 1Ω 

      Fig 4: Identifying IGN Fuse
      G02611141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE FUSE 
    2. OK: Go to next step 
  5. INSPECT IGNITION OR STARTER SWITCH ASSY 
    1. Check the resistance of the switch terminals shown in the chart below.
      Fig 5: Identifying Ignition Or Starter Switch Connector Terminals
      G02611142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      IGNITION OR STARTER SWITCH RESISTANCE SPECIFICATIONS

      Switch Condition Tester Connection Specified Condition
      LOCK 6 (IG2) - 7 (AM2) 10 kn or higher
      START 6 (IG2) - 7 (AM2) Below 1 a
    1. NG: REPLACE IGNITION OR STARTER SWITCH ASSY 
    2. OK: CHECK AND REPAIR HARNESS AND CONNECTOR (BATTERY - IGNITION SWITCH, IGNITION SWITCH - ECM) 
  6. INSPECT ECM (MREL VOLTAGE) 
    1. Turn the ignition switch ON.
    2. Measure the voltage of the ECM connectors.
      Fig 6: Identifying ECM Connectors
      G02611143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      ECM CONNECTORS VOLTAGE SPECIFICATIONS

      Tester Connection Specified Condition
      E5-8 (MREL) - E9-1 (E1) 9 to 14 V
    1. NG: REPLACE ECM (See  ECM (3MZ-FE)  ) 
    2. OK: Go to next step 
  7. CHECK FUSE (EFI NO. 1)
    1. Remove the EFI NO. 1 fuse from the engine room J/B.
    2. Check the resistance of the EFI NO. 1 fuse.

      Standard: Below 1 Ω 

    1. NG: REPLACE FUSE 
    2. OK: Go to next step 
  8. INSPECT RELAY (EFI) 
    1. Remove the EFI relay from the engine room J/B.
    2. Check the resistance of the EFI relay.
      Fig 7: Inspecting Relay (EFI)
      G02611144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      EFI RELAY RESISTANCE SPECIFICATIONS

      Tester Connection Specified Condition
      3-5 10 kfi or higher
      3-5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
    1. NG: REPLACE RELAY 
    2. OK: Go to next step 
  9. CHECK WIRE HARNESS (EFI RELAY - ECM, EFI RELAY - BODY GROUND) 
    1. Check the wire harness between the EFI relay and ECM.
      1. Remove the EFI relay from the engine room J/B.
      2. Disconnect the E5 ECM connector.
      3. Check the resistance of the wire harness side connectors.

        Standard: 

        EFI RELAY AND ECM CONNECTOR RESISTANCE SPECIFICATIONS

        Tester Connection Specified Condition
        J/B EFI relay terminal 1 - E5-8 (MREL) Below 1a
        J/B EFI relay terminal 1 or E5-8 (MREL) - Body ground 10 kΩ or higher
    2. Check the wire harness between the EFI relay and body ground.
      1. Remove the EFI relay from the engine room J/B.
      2. Check the resistance between the wire harness side connector and body around.
      Fig 8: Identifying EFI Relay And ECM Connector Terminal
      G02611145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      EFI RELAY RESISTANCE SPECIFICATIONS

      Tester Connection Specified Condition
      J/B EFI relay terminal 2 - Body ground Below 1 Ω
    1. OK: REPAIR OR REPLACE HARNESS AND CONNECTOR 
    2. NG: CHECK AND REPAIR HARNESS AND CONNECTOR (TERMINAL +B OF ECM - BATTERY POSITIVE TERMINAL)