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Home >> Toyota >> 2005 >> Highlander Limited, AWD >> Repair and Diagnosis >> Electrical >> Gauges >> Instrument Panel/Meter >> Instrument Panel Safety Pad Sub-ASSY >> Replacement

Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

COMPONENTS: SEE INSTRUMENT PANEL/METER 

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated below and alphabetically coded.

    Fig 1: Bolt, Screw And Nut Chart
    G02582312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT BATTERY NEGATIVE TERMINAL (See  SUPPLEMENTAL RESTRAINT SYSTEM  ) 
  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  4. REMOVE STEERING WHEEL COVER LOWER NO. 2 
  5. REMOVE STEERING WHEEL COVER LOWER NO. 3 
  6. REMOVE HORN BUTTON ASSY (See  REPLACEMENT  ) 
  7. REMOVE STEERING WHEEL ASSY (See  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  8. REMOVE STEERING COLUMN COVER LWR (See  OVERHAUL  ) 
  9. REMOVE STEERING COLUMN COVER UPR (See  OVERHAUL  ) 
  10. REMOVE HEADLAMP DIMMER SWITCH ASSY (See  HEADLAMP DIMMER SWITCH ASSY  ) 
  11. REMOVE WINDSHIELD WIPER SWITCH ASSY (See  WINDSHIELD WIPER SWITCH ASSY  ) 
  12. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER 
    1. Using a molding remover, disengage the 8 clips.
    2. Disconnect the connectors, then remove the instrument cluster finish panel sub-assy center.
      Fig 2: Removing Instrument Cluster Finish Panel Sub-Assy Center
      G02582313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Set the shift lever in the N position.

  13. REMOVE INTEGRATION CONTROL & PANEL ASSY (W/O NAVIGATION SYSTEM) (See  OVERHAUL  ) 
  14. REMOVE MULTI-DISPLAY (CRT DISPLAY) DISPLAY (W/ NAVIGATION SYSTEM) (See  MULTI-DISPLAY (CRT DISPLAY) DISPLAY  ) 
  15. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER 
    1. Using a molding remover, disengage the 5 clips.
    2. Disconnect the connectors, then remove the instrument panel finish panel lower.
      Fig 3: Removing Instrument Panel Finish Panel Lower
      G02582314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY 
    1. Using a molding remover, disengage the 5 clips, then remove the instrument cluster finish panel assy.
      Fig 4: Removing Instrument Cluster Finish Panel Assy
      G02582315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH 
    1. Remove the 4 screws
    2. Disengage the claw, then remove the instrument cluster finish panel garnish.
      Fig 5: Removing Instrument Cluster Finish Panel Garnish
      G02582316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE COMBINATION METER ASSY 
    1. Remove the 3 screws, then pull the combination meter assy.
    2. Disconnect the connectors, then remove the combination meter assy.
      Fig 6: Removing Combination Meter Assy
      G02582317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER 
    1. Remove the 2 bolts < D >.
    2. Disengage the 3 clips.
    3. Disconnect the connectors.
    4. Disconnect the hood lock control cable, then remove the instrument panel finish panel sub-assy lower.
      Fig 7: Removing Instrument Panel Finish Panel Sub-Assy Lower
      G02582318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INSTRUMENT PNL INSERT SUB-ASSY LWR LH 
    1. Remove the 3 bolts < F > and the instrument panel insert sub-assy LWR LH.
      Fig 8: Removing Instrument PNL Insert Sub-Assy LWR LH
      G02582319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER 
    1. Using a molding remover, disengage the 4 clips and the 2 claws.
    2. Disconnect the connectors, then remove the instrument cluster finish panel assy center.
      Fig 9: Removing Instrument Cluster Finish Panel Assy Center
      G02582320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Set the shift lever in the N position.

  22. REMOVE FLOOR CARPET COVER CENTER LH 
    1. Remove the 2 clips and the floor carpet cover center LH.
      Fig 10: Removing Floor Carpet Cover Center LH
      G02582321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FLOOR CARPET COVER CENTER RH 
  24. REMOVE FRONT SEAT ARMREST ASSY CENTER 
    1. Using a screwdriver, disengage the 2 claws and remove the seat armrest cover LH.
      Fig 11: Removing Front Seat Armrest Assy Center
      G02582322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape the screwdriver tip, before use.

    2. Remove the bolt and front seat armrest assy center.
  25. REMOVE CONSOLE BOX ASSY 
    1. Cover the parts indicated in the illustration with protective tape to prevent them from being damaged.
    2. Remove the 3 screws
    3. Remove the 2 console caps and the 2 screws < J >.
    4. Remove the 2 bolts < K >.
    5. Pull the console box assy towards the rear of the vehicle and disengage the 2 clips, and then remove the console box assy.
      Fig 12: Removing Console Box Assy
      G02582323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be careful not to damage the bottom of the instrument panel safety pad when removing the console box assy.
  26. REMOVE GLOVE COMPARTMENT DOOR ASSY 
    1. Remove the glove compartment door damper clip.
      Fig 13: Removing Glove Compartment Door Damper Clip
      G02582324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips and the glove compartment door assy.
      Fig 14: Removing Glove Compartment Door Assy
      G02582325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER NO. 2 
    1. Remove the 7 screws and the instrument panel finish panel lower No. 2.
      Fig 15: Removing Instrument Panel Finish Panel Lower No. 2
      G02582326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT PASSENGER AIRBAG CONNECTOR (See  REPLACEMENT  ) 
  29. REMOVE FRONT PILLAR GARNISH LH (See  REPLACEMENT  ) 
  30. REMOVE FRONT PILLAR GARNISH RH (See  REPLACEMENT  ) 
  31. REMOVE FRONT DOOR SCUFF PLATE LH (See  REPLACEMENT  ) 
  32. REMOVE FRONT DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
  33. REMOVE COWL SIDE TRIM SUB-ASSY LH (See  REPLACEMENT  ) 
  34. REMOVE COWL SIDE TRIM SUB-ASSY RH (See  REPLACEMENT  ) 
  35. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Disconnect the connectors.
      Fig 16: Disconnecting Connectors
      G02582327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 7 bolts < C > < E > < G > and the nut < I >.
    3. Disengage the 3 pins, then remove the instrument panel safety pad sub-assy.
    Fig 17: Removing Instrument Panel Safety Pad Sub-Assy
    G02582328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 2 
    1. Disengage the 4 clips, then remove the instrument cluster finish panel garnish No. 2.
  37. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Disconnect the connector.
    2. Remove the automatic light control sensor.
  38. REMOVE COOLER (SOLAR SENSOR) THERMISTOR 
    1. Disconnect the connector.
    2. Remove the cooler (solar sensor) thermistor.
    NOTE: Do not pry the cooler (Solar sensor) thermistor off from the upper position.
  39. REMOVE INSTRUMENT PANEL PIN NO. 1 
    1. Remove the 3 screws and the 3 instrument panel pin No. 1.
  40. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 7 screws < A > and the defroster nozzle assy.
  41. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 1 
    1. Remove the screw < A > and the defroster nozzle duct No. 1.
  42. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 2 
    1. Remove the screw < A > and the side defroster nozzle duct No. 2.
  43. REMOVE HEATER TO REGISTER DUCT NO. 1 
    1. Remove the clip.
    2. Remove the 3 screws < A > and the heater to register duct No. 1.
  44. REMOVE HEATER TO REGISTER DUCT NO. 4 
    1. Remove the clip.
    2. Remove the 3 screws < A > and the heater to register duct No. 4.
  45. REMOVE HEATER TO REGISTER CENTER SUB DUCT 
    1. Remove the 4 screws < A > and the heater to register center sub duct.
  46. REMOVE INSTRUMENT PANEL REGISTER ASSY LOWER NO. 1 
    1. Remove the 2 screws < A > and the instrument panel register assy lower No. 1.
  47. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Remove the 2 screws < A > and the instrument panel register assy No. 1.
  48. REMOVE INSTRUMENT PANEL BRACKET SUB-ASSY CENTER 
    1. Remove the 3 screws < A > and the instrument panel bracket sub-assy center.
  49. REMOVE NAVIGATION ANTENNA ASSY (W/NAVIGATION SYSTEM) (See  NAVIGATION ANTENNA ASSY  ) 
  50. REMOVE INSTRUMENT PANEL WIRE 
  51. REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See  REPLACEMENT  ) 
  52. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
  53. INSTALL INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See  REPLACEMENT  ) 
  54. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/PASSENGER AIR BAG ASSY 
    1. Install the 7 bolts < C > < E > < G >, nut < I > with the instrument panel safety pad sub-assy.

      Torque: 

      Bolt < G >: 20 N.m (204 kgf.cm, 15 ft.lbf) 

      Fig 18: Installing Instrument Panel Safety Pad Sub-Assy W/Passenger Air Bag Assy
      G02582329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSTALL FRONT SEAT ARMREST ASSY CENTER 
  56. CENTER SPIRAL CABLE (See  SPIRAL CABLE SUB-ASSY  ) 
  57. INSTALL STEERING WHEEL ASSY (See  OVERHAUL  ) 
  58. INSPECT STEERING WHEEL CENTER POINT 
  59. CONNECT BATTERY NEGATIVE TERMINAL 
  60. INSPECT HORN BUTTON ASSY (See  ON-VEHICLE INSPECTION  ) 
  61. INSPECT SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM  ) 
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