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Generator ASSY (3MZ-FE): Replacement

  1. REMOVE GENERATOR ASSY 
    1. Remove the wire harness clamp.
    2. Disconnect the generator connector.
    3. Open the terminal cap, remove the nut and disconnect the generator wire.
      Fig 1: Disconnecting Generator Connector
      G02598166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Loosen bolts A and B.
    5. Loosen bolt C to lessen the tension of the V belt.
      Fig 2: Loosening Bolts
      G02598167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove bolts A and B, and the generator.
      Fig 3: Removing Bolts And Generator
      G02598168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL GENERATOR ASSY 
    1. Temporarily install the generator with bolts A and B.
      Fig 4: Installing Generator Assy
      G02598169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Adjust the V belt tension by tightening bolt C (see DRIVE BELT (3MZ-FE) ).
    3. Tighten bolts A and B.

      Torque: 

      58 N.m (592 kgf.cm, 43 ft.lbf) for bolt A 

      18 N.m (184 kgf.cm, 13 ft.lbf) for bolt B 

    4. Install the generator wire with the nut.

      Torque: 9.8 N.m (100 kgf.cm, 7.0 ft.lbf) 

    5. Connect the generator connector.
    6. Install the wire harness clamp.
      Fig 5: Installing Wire Harness Clamp
      G02598170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT V BELT (See  ENGINE (3MZ-FE)  )