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Home >> Toyota >> 2005 >> Highlander Base, 2.4 D, AWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Front Suspension System >> Lower Ball Joint ASSY Front LH >> Replacement

Lower Ball Joint ASSY Front LH: Replacement

HINT:

  1. REMOVE FRONT WHEEL 
  2. REMOVE FRONT AXLE HUB LH NUT (SEE  FRONT DRIVE SHAFT  ) 

    SST 09930-00010

  3. SEPARATE SPEED SENSOR FRONT LH (SEE  FRONT DRIVE SHAFT  ) 
  4. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (SEE  FRONT AXLE HUB SUB-ASSY LH  ) 
  5. REMOVE FRONT DISC 
  6. SEPARATE TIE ROD END SUB-ASSY LH (SEE  FRONT DRIVE SHAFT  ) 

    SST 09628-62011

  7. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE  FRONT DRIVE SHAFT  ) 
  8. REMOVE FRONT AXLE ASSY LH (SEE  FRONT AXLE HUB SUB-ASSY LH  ) 
  9. REMOVE LOWER BALL JOINT ASSY FRONT LH 
    1. Remove the cotter pin and castle nut.
    2. Using SST, remove the lower ball joint assy front LH.

      SST 09628-62011

      Fig 1: Removing Lower Ball Joint Assy Front LH Using SST
      G02580678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT LOWER BALL JOINT ASSY FRONT LH 
    1. As shown in the illustration, flip the ball joint stud back and forth 5 times.
    2. Using a torque wrench and nut, turn the ball joint continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

      Turning torque: 0.98 to 3.43 N.m (10 to 35 kgf.cm, 8.7 to 30 in..lbf) 

      If the value is not within the specification, replace the lower ball joint assy front LH with a new one.

      Fig 2: Turning Ball Joint
      G02580679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL LOWER BALL JOINT ASSY FRONT LH 
    1. Install the lower ball joint assy front LH to the steering knuckle with the castle nut.

      Torque: 123 N.m (1,250 kgf.cm, 91 ft.lbf) 

      NOTE: Prevent oil from adhering to the screw and tapered parts. 
    2. Install a new cotter pin to the steering knuckle.
    NOTE: If the holes for the cotter pin are not aligned, tighten the nut up to 60° further. 
  12. INSTALL FRONT AXLE ASSY LH (SEE  FRONT AXLE HUB SUB-ASSY LH  ) 
  13. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE  FRONT DRIVE SHAFT  ) 
  14. INSTALL TIE ROD END SUB-ASSY LH (SEE  FRONT DRIVE SHAFT  ) 
  15. INSTALL FRONT DISC 
  16. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (SEE  FRONT AXLE HUB SUB-ASSY LH  ) 
  17. INSTALL SPEED SENSOR FRONT LH (SEE  FRONT DRIVE SHAFT  ) 
  18. INSTALL FRONT AXLE HUB LH NUT (SEE  FRONT DRIVE SHAFT  ) 
  19. INSTALL FRONT WHEEL 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

  20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE  FRONT WHEEL ALIGNMENT  ) 
  21. CHECK ABS SPEED SENSOR SIGNAL (SEE  PRE-CHECK  )