Starting System: Starter: Replacement

REPLACE BRUSHES
NOTE: Only the 2 brushes of the positive (+) side (York side) are exchangeable, negative (-) side brush must be changed in the body with the brush holder.
1. Cut the brush lead wire at the terminal side.
2. Shave welded mark of the brush lead wire with sandpaper etc., and correct the terminal to the specified.
  
  Fig 1: Checking Brushes
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Part to be shaved is so narrow that you should take care not to harm the field coil.
  
  Specified width: 5.0 mm (0.197 in.)
  
  Specified thickness: 1.6 mm (0.063 in.)
  
  Fig 2: Identifying Width And Thickness Of Brush
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Press the plate of the supply brush on the welded side of the terminal lead wire.
  
  Fig 3: Pressing Plate Of Supply Brush On Welded Side Of Terminal Lead Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Solder the pressed part, and shave to the specified measures with the sandpaper etc.
  Specified width: 7.0 mm (0.276 in.)
  
  Specified thickness: 3.3 mm (0.130 in.)
  - Heat the soldered part well, and flow the solder inside the plate, take care not to flow it into flow it into the inside lead wire.
  - Take care not to flow the solder into field.
Fig 4: Identifying Soldered Part Dimension
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REPLACE CENTER BEARING
1. Using SST and press, press out the center bearing.
  SST 09221-25026 (09221-00090)
  
  Fig 5: Pressing Out Center Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press in a new center bearing to the position shown in the illustration.
  SST 09221-25026 (09221-00090)
Fig 6: Pressing Center Bearing To Position
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002