Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.
   NOTE: Leave as much of the adhesive on the body as possible.
2. Clean the contact surface of the body with piece of shop rag saturated with cleaner.
   NOTE: Even if all the adhesive has been removed, clean the body.

Fig 1: Identifying Adhesive On Body

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1. Using a scraper, remove the damaged stopper, dam and adhesive sticking to the glass.
2. Clean the glass with cleaner.

Fig 2: Removing Damaged Stopper, Dam And Adhesive Sticking To Glass

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Install new stoppers onto the glass.

Fig 3: Identifying Dimension Of Stoppers

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Install a new dam with adhesive tape as shown in the illustration.

A: 7.0 mm (0.276 in.) 

B: 23.5 mm (0.925 in.) 

Fig 4: Identifying Dimension Of Dam

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1. Using a suction cup, place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.

Fig 5: Placing Reference Marks Between Glass And Body

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Using a cleaner, clean the contact surface around the entire glass rim.

Fig 6: Cleaning Contact Surface Around Entire Glass Rim Identifying

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Using a brush, coat the exposed part of the body on the vehicle side with primer M.

Fig 7: Coating Exposed Part Of Body On Vehicle Side With Primer M

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1. Using a brush or a sponge, coat the edge of the glass and the contact surface with Primer G.
2. If the primer is coated to the area other than that specified by accident, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   TEMPERATURE REFERENCE
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
   Fig 8: Identifying Dimension Of Adhesive Strip

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3. Coat the glass with adhesive, as shown in the illustration.

   A: 12.5 mm (0.492 in.) 

   B: 8.0 mm (0.315 in.) 

Fig 9: Identifying Dimension Of Adhesive Strip

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1. Using a suction cup, install the glass, aligning the reference marks.
   NOTE: Check to see that the stoppers are attached to the body correctly.
2. Lightly press the glass front surface for close contact.
   Fig 10: Installing Glass

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3. Correct insufficient or protruded adhesive agent using a spatula.
   NOTE: Apply adhesive agent up to the windshield glass edge.
   Fig 11: Applying Adhesive Agent Up To Windshield Glass Edge

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4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.
   NOTE: Install the moulding, aligning the center of the moulding with the center of the body.
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.

Sedan model: (See  INSTALLATION - SEDAN W/2DOOR TYPE  or  INSTALLATION - SEDAN W/2DOOR TYPE  ) 

Hatchback model: (See  INSTALLATION  ) 

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
   Fig 12: Installing Windshield Moulding To Windshield Glass

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3. Adjust the installation positions of the wiper arms to the positions as shown in the illustration.

   A: Approx. 35.3 mm (1.39 in.) 

   B: Approx. 30.0 mm (1.18 in.) 

4. Torque the nuts.

   Torque: 20 N.m (205 kgf.cm, 15 ft.lbf) 

5. Install the 2 wiper arm head caps.