Power Steering Gear: Installation

1. Install the engine rear mount bracket with the 3 bolts.

   Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

2. Install the engine rear mount insulator with the through bolt and No. 2 engine rear mount bracket.

Torque: 64 N.m (650 kgf.cm, 47 ft.lbf) 

1. Align the matchmarks on the No. 3 intermediate shaft assembly and control valve shaft.
2. Install the No. 3 intermediate shaft assembly with the bolt.

   Torque: 28 N.m (290 kgf.cm, 21 ft.lbf) 

3. Install the grommet and bracket to the PS gear assembly.
   Fig 1: Installing Intermediate Shaft Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Install the bracket with the inscribed mark facing to the front of the vehicle.
   Fig 2: Identifying Bracket With Inscribed Mark

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the PS gear assembly with the 4 bolts and nuts to the front suspension member.

   Torque: 74 N.m (750 kgf.cm, 54 ft.lbf) 

   NOTE: Because the nut has its own stopper, do not turn the nut and torque the bolt with the nut fixed.
5. Install the column hole cover sub-assembly.
   Fig 3: Installing PS Gear Assembly With Bolts And Nuts Front Suspension Member

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the dynamic damper and rack housing heat insulator with the 2 bolts as sown in the illustration.

   Torque: 18 N.m (180 kgf.cm, 13 ft.lbf) 

7. Install the bolt of the rack housing heat insulator.

   Torque: 35 N.m (360 kgf.cm, 26 ft.lbf) 

8. Install the stabilizer bar (See INSTALLATION ).

Fig 4: Installing Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, align the holes of the front suspension member and body.

   SST 09670-00010

2. Employ the same manner described above to the other side.
   Fig 5: Aligning Holes Of Front Suspension Member Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the front suspension member with lower suspension arm and PS gear assembly with the 4 bolts.

   Torque: 

   Bolt A: 116 N.m gf.cm, 85 ft.lbf) 

   Bolt B: 70 N.m (715 kgf.cm, 52 ft.lbf) 

   Fig 6: Installing Front Suspension Member

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Connect the engine rear mount insulator and front suspension member with the bolt and 2 nuts.

Torque: 80 N.m (810 kgf.cm, 59 ft.lbf) 

Fig 7: Identifying Bolts And Nut

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the engine chain hoist from the engine hangers.
2. Remove the 2 No. 1 engine hangers.

1. Temporarily connect the pressure feed and return tubes.
2. Connect the tube clamp with the bolt.

   Torque: 7.8 N.m (80 kgf.cm, 69 in.lbf) 

Fig 8: Connecting Tube Clamp And Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, connect the pressure feed and return tubes. SST 09023-12900

   Torque: 27 N.m (280 kgf.cm, 20 ft.lbf) 

   NOTE:

   • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
   • This torque value is effective in case that SST is parallel to a torque wrench.
   Fig 9: Connecting Pressure Feed And Return Tubes Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the return hose with the clip.
3. Connect the column hole cover sub-assembly.

1. Align the matchmarks on the steering wheel and steering column main shaft.
2. Temporarily tighten the steering wheel set nut.

Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)