Power Steering Gear: Disassembly

1. Using SST, remove the 2 turn pressure tubes.

   SST 09023-38200

2. Remove the 4 O-rings from 2 turn pressure tubes.

Fig 1: Removing O-Rings From Turn Pressure Tubes

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Using SST, secure the PS gear assembly in a vise.

SST 09612-00012

Fig 2: Securing PS Gear Assembly In A Vise Using SST

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1. Place matchmarks on the tie rod end and rack end.
2. Loosen the lock nut, and remove the tie rod end and lock nut.
3. Employ the same manner described above to the other side.

Fig 3: Placing Matchmarks

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1. Using a screwdriver, loosen the clamp.
2. Remove the clip, clamp and rack boot.
   NOTE: Be careful not to damage the boot.
   NOTE: Mark the RH and LH rack boots.
3. Employ the same manner described above to the other side.

Fig 4: Removing Clip Using Screwdriver

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1. Using SST, hold the RH rack end steadily and using another SST, remove the LH rack end.

   SST 09922-10010

   NOTE: Use SST 09922-10010 in the direction shown in the illustration.
   NOTE: Mark the RH and LH rack ends.
   Fig 5: Removing LH Ends Using SST

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2. Using SST, hold the steering rack LH side steadily and using another SST, remove the RH rack end.

   SST 09922-10010

Fig 6: Removing RH Ends Using SST

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Using SST, remove the rack guide spring cap lock nut.

SST 09922-10010

Fig 7: Removing Rack Guide Spring Cap Lock Nut Using SST

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1. Using a hexagon wrench (19 mm), remove the rack guide spring cap.
2. Remove the rack guide spring, rack guide spring spacer and rack guide sub-assembly.

1. Place matchmarks on the control valve housing and rack housing.
2. Remove the 2 bolts.
3. Pull out the control valve assembly.
4. Remove the gasket.

1. Using needle nose pliers, remove the snap ring.
2. Pull out the cylinder end stopper.

Fig 8: Placing Matchmarks On Control Valve

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1. Using SST, press out the steering rack with the bushing.

   SST 09950-70010 (09951-07200)

   NOTE: Take care not to drop the steering rack.
2. Remove the O-ring from the bushing.

Fig 9: Removing Steering Rack With Bush Using SST

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Using SST, press out the oil seal.

SST 09950-60010 (09951-00240), 09950-70010 (09951-07360)

Fig 10: Removing Oil Seal Using SST

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