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Section 21 (Engine Cooling System): Radiator: Installation

WARNING: This page is about a different car, the 2005 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL UPPER AND LOWER RADIATOR SUPPORTS TO RADIATOR 
  2. INSTALL RADIATOR 
  3. CONNECT LOWER RADIATOR HOSE 
  4. A/T: CONNECT 2 HOSES 

    Connect the 2 oil cooler hoses to the radiator.

  5. INSTALL NO. 1 AND NO. 2 COOLING FANS (See  INSTALLATION  ) 
  6. INSTALL RADIATOR RESERVOIR 
  7. INSTALL RH ENGINE UNDER COVER 
  8. INSTALL UPPER RADIATOR SUPPORT 

    Install the radiator upper support with the 5 bolts.

    Fig 1: Installing Upper Radiator Support
    G02639538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CONNECT UPPER RADIATOR HOSE 
  10. CONNECT HOOD LOCK 
    1. Install the hood lock with the 3 bolts.
    2. Install the wire from the clamps.
      Fig 2: Installing Hood Lock
      G02639539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT END PANEL 

    Install the front end panel with the 4 screws.

    Fig 3: Installing Front End Panel
    G02639540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL RADIATOR GRILLE 

    Install the radiator grille with the 4 screws and 2 clips.

    Fig 4: Installing Radiator Grille
    G02639541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. FILL WITH ENGINE COOLANT 
  14. START ENGINE AND CHECK FOR COOLANT LEAKS