Service Data
Manual Transaxle (C60) Service Data List
| Input shaft roller bearing journal diameter | Min | 24.985 mm (0.9837 in.) | |
| Input shaft 3rd gear journal diameter | Min. | 30.985 mm (1.2199 in.) | |
| Input shaft 4th gear journal diameter | Min. | 28.985 mm (1.1411 in.) | |
| Input shaft 5th gear journal diameter | Min. | 24.885 mm (0.9797 in.) | |
| Input shaft 5th gear journal diameter | Min. | 21.991 mm (0.8658 in.) | |
| Input shaft runout | Max. | 0.03 mm (0.0012 in.) | |
| Output shaft roller bearing journal diameter | Min. | 32.985 mm (1.2986 in.) | |
| Output shaft 1st gear journal diameter | Min. | 37.985 mm (1.4955 in.) | |
| Output shaft 2nd gear journal diameter | Min. | 31.985 mm (1.2592 in.) | |
| Output shaft runout | Max. | 0.03 mm (0.0012 in.) | |
| Gear thrust clearance | 1st | STD | 0.10 -- 0.40 mm (0.0039 -- 0.0157 in.) |
| Max. | 0.40 mm (0.0157 in.) | ||
| Gear thrust clearance | 2nd | STD | 0.10 -- 0.55 mm (0.0039 -- 0.0217 in.) |
| Max. | 0.55 mm (0.0217 in.) | ||
| Gear thrust clearance | 3rd | STD | 0.10 -- 0.35 mm (0.0039 -- 0.0138 in.) |
| Max. | 0.35 mm (0.0138 in.) | ||
| Gear thrust clearance | 4th | STD | 0.10 -- 0.55 mm (0.0039 -- 0.0217 in.) |
| Max. | 0.55 mm (0.0217 in.) | ||
| Gear thrust clearance | 5th | STD | 0.10 -- 0.62 mm (0.0039 -- 0.0244 in.) |
| Max. | 0.62 mm (0.0244 in.) | ||
| Gear thrust clearance | 6th | STD | 0.10 -- 0.60 mm (0.0039 -- 0.0236 in) |
| Max. | 0.60 mm (0.0236 in.) | ||
| Gear radial clearance | 1st, 2nd, 3rd and 4th (KOYO made) | STD | 0.15 -- 0.58 mm (0.0006 -- 0.0023 in.) |
| Max. | 0.058 mm (0.0023 in.) | ||
| Gear radial clearance | 1st, 2nd, 3rd and 4th (NSK made) | STD | 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.) |
| Max. | 0.056 mm (0.0022 in.) | ||
| Gear radial clearance | 5th | STD | 0.015 -- 0.056 mm (0.0006 -- 0.0022 in.) |
| Max. | 0.056 mm (0.0022 in.) | ||
| Gear radial clearance | 6th | STD | 0.009 -- 0.050 mm (0.0003 -- 0.0020 in.) |
| Max. | 0.050 mm (0.0020 in.) | ||
| No. 3 gear shift fork to No. 3 hub sleeve clearance | Max. | 0.89 mm (0.035 in.) | |
| No. 2 gear shift fork to No. 2 hub sleeve clearance | Max. | 0.35 mm (0.014 in.) | |
| No. 1 gear shift fork to reverse gear clearance | Max. | 0.35 mm (0.014 in.) | |
| Synchronizer ring to gear clearance | 1st, 4th, 5th and 6th | Min. | 0.75 mm (0.0295 in.) |
| Synchronizer ring to gear clearance | 3rd | Min. | 0.65 mm (0.0256 in.) |
| Synchronizer ring to gear clearance | 2nd | Min. | 0.70 mm (0.0276 in.) |
| Drive in depth | |||
| Input shaft front oil seal | 15.8 ± 0.2 mm (0.622 ± 0.008 in.) | ||
| Input shaft front bearing | 0 -- 0.3 mm (0 -- 0.012 in.) | ||
| Transmission case bushing | 0.80 -- 1.30 mm (0.0315 -- 0.0512 in.) | ||
| Transmission case oil seal (Shift and select lever shaft side) | 10.0 ± 0.3 mm (0.394 ± 0.012 in.) | ||
| No. 1 and No. 2 shift inner lever slotted spring pin | 0 ± 0.5 mm (0 ± 0.020 in.) | ||
| Transmission case oil seal (Differential case side) | 9.9 ± 0.3 mm (0.390 ± 0.012 in.) | ||
| Transaxle case oil seal | 1.9 ± 0.3 mm (0.075 ± 0.012 in.) | ||
| Differential side gear backlash | 0.05 -- 0.20 mm (0.0020 -- 0.0079 in.) | ||
| Differential side gear thrust washer thickness | |||
| 0.95 mm (0.0374 in.) | |||
| 1.00 mm (0.0394 in.) | |||
| 1.05 mm (0.0413 in.) | |||
| 1.10 mm (0.0433 in.) | |||
| 1.15 mm (0.0453 in.) | |||
| 1.20 mm (0.0472 in.) | |||
| Differential tapered roller bearing preload (at starting) (For use with SST) | |||
| New bearing | 0.8 -- 1.6 N.m (8 -- 16 kgf.cm, 6.9 -- 13.9 in..lbf) | ||
| Reused bearing | 0.5 -- 1.0 N.m (5 -- 10 kgf.cm, 4.3 -- 8.7 in..lbf) | ||
| Input shaft snap ring thickness | |||
| No. 2 clutch hub | Mark 0 | 2.30 mm (0.0906 in.) | |
| Mark 1 | 2.36 mm (0.0929 in.) | ||
| Mark 2 | 2.42 mm (0.0953 in.) | ||
| Mark 3 | 2.48 mm (0.0976 in.) | ||
| Mark 4 | 2.54 mm (0.1000 in.) | ||
| Mark 5 | 2.60 mm (0.1024 in.) | ||
| No. 3 clutch hub | Mark A | 1.75 mm (0.0689 in.) | |
| Mark B | 1.80 mm (0.0709 in.) | ||
| Mark C | 1.85 mm (0.0728 in.) | ||
| Mark D | 1.90 mm (0.0748 in.) | ||
| Mark E | 1.95 mm (0.0768 in.) | ||
| Mark F | 2.00 mm (0.0787 in.) | ||
| Mark G | 2.05 mm (0.0807 in.) | ||
| Mark H | 2.10 mm (0.0827 in.) | ||
| Mark J | 2.15 mm (0.0846 in.) | ||
| Input shaft center radial ball bearing | Mark A | 2.29 mm (0.0902 in.) | |
| Mark B | 2.35 mm (0.0925 in.) | ||
| Mark C | 2.41 mm (0.0949 in.) | ||
| Mark D | 2.47 mm (0.0972 in.) | ||
| Mark E | 2.53 mm (0.0996 in.) | ||
| Mark F | 2.59 mm (0.1020 in) | ||
| Input shaft rear radial ball bearing | Mark A | 1.70 mm (0.0669 in.) | |
| Mark B | 1.75 mm (0.0689 in.) | ||
| Mark C | 1.80 mm (0.0709 in.) | ||
| Mark D | 1.85 mm (0.0728 in.) | ||
| Mark E | 1.90 mm (0.0748 in.) | ||
| Mark F | 1.95 mm (0.0768 in.) | ||
| Mark G | 2.00 mm (0.0787 in.) | ||
| Mark H | 2.05 mm (0.0807 in.) | ||
| Mark J | 2.10 mm (0.0827 in.) | ||
| Mark K | 2.15 mm (0.0846 in.) | ||
| Mark L | 2.20 mm (0.0866 in.) | ||
| Mark M | 2.25 mm (0.0886 in.) | ||
| Output shaft snap ring thickness | |||
| No. 1 clutch hub | Mark A | 2.50 mm (0.0984 in.) | |
| Mark B | 2.56 mm (0.1008 in.) | ||
| Mark C | 2.62 mm (0.1031 in.) | ||
| Mark D | 2.68 mm (0.1055 in.) | ||
| Mark E | 2.74 mm (0.1079 in.) | ||
| Mark F | 2.80 mm (0.1102 in.) | ||
| Front bearing inner race | Mark 7 | 1.85 mm (0.0728 in.) | |
| Mark 8 | 1.90 mm (0.0748 in.) | ||
| Mark 1 | 1.95 mm (0.0768 in.) | ||
| Mark 2 | 2.00 mm (0.0787 in.) | ||
| Mark 3 | 2.05 mm (0.0807 in.) | ||
| Mark 4 | 2.10 mm (0.0827 in.) | ||
| Mark 5 | 2.15 mm (0.0846 in.) | ||
| Mark 6 | 2.20 mm (0.0866 in.) | ||
| Output shaft rear radial ball bearing | Mark B | 2.31 mm (0.0909 in.) | |
| Mark C | 2.37 mm (0.0933 in.) | ||
| Mark D | 2.43 mm 0.0957 in.) | ||
| Mark E | 2.49 mm (0.0980 in.) | ||
| Mark F | 2.55 mm (0.1004 in.) | ||
| Mark G | 2.61 mm (0.1028 in.) | ||
| Mark H | 2.67 mm (0.1051 in.) | ||
| Mark J | 2.73 mm (0.1075 in.) | ||
| Mark K | 2.79 mm (0.1098 in.) | ||
| Mark L | 2.85 mm (0.1122 in.) | ||
| Mark M | 2.91 mm (0.1146 in.) | ||
| Differential tapered roller bearing adjusting shim thickness | |||
| Mark AA | 2.10 mm (0.0827 in.) | ||
| Mark BB | 2.15 mm (0.0846 in.) | ||
| Mark CC | 2.20 mm (0.0866 in.) | ||
| Mark DD | 2.25 mm (0.0886 in.) | ||
| Mark EE | 2.30 mm (0.0906 in.) | ||
| Mark FF | 2.35 mm (0.0925 in.) | ||
| Mark GG | 2.40 mm (0.0945 in.) | ||
| Mark HH | 2.45 mm (0.0965 in.) | ||
| Mark JJ | 2.50 mm (0.0984 in.) | ||
| Mark KK | 2.55 mm (0.1004 in.) | ||
| Mark LL | 2.60 mm (0.1024 in.) | ||
| Mark MM | 2.65 mm (0.1043 in.) | ||
| Mark NN | 2.70 mm (0.1063 in.) | ||
| Mark PP | 2.75 mm (0.1083 in.) | ||
| Mark QQ | 2.80 mm (0.1102 in.) | ||
| Mark RR | 2.85 mm (0.1122 in.) | ||
| Mark SS | 2.90 mm (0.1142 in.) | ||
| Mark TT | 2.95 mm (0.1161 in.) | ||
| Mark UU | 3.00 mm (0.1181 in.) | ||