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Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL 
    1. Using a knife, cut away any rough areas on the body.

      HINT:

      Leave the adhesive on the body as much as possible.

    2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
    Fig 1: Cutting Away Rough Areas On Body
    G02602448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    Even if all the adhesive has been removed, clean the body.

  2. CLEAN CONTACT SURFACE OF NEW GLASS 

    Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

    NOTE: Do not touch the glass face after cleaning it.
    Fig 2: Cleaning Contact Surface
    G02602449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NEW SPACERS 

    Install the new spacers to the quarter window glass as shown in the illustration.

    Fig 3: Installing Spacers To Quarter Window Glass
    G02602450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer M to the exposed part of body on the vehicle side.

    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not coat Primer M to the adhesive.
    • Do not keep any of the opened Primer M for later use.
    Fig 4: Coating Primer To Exposed Part Of Body
    G02602451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
    2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not keep any of the opened Primer G for later use.
    Fig 5: Coating Edge Of Glass & Contact Surface With Primer
    G02602452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent. 

      HINT:

      After cutting off the tip, use all adhesive within the time described in the TEMPERATURE SPECIFICATIONS  below.

      TEMPERATURE SPECIFICATIONS

      Temperature Tackfree time
      35°C (95°F) 15 minutes
      20°C (68°F) 100 minutes
      5°C (41°F) 8 hours
    2. Load the cartridge into the sealer gun.
    3. Coat the new glass with adhesive as shown in the illustration.

      Adhesive height: 12.0 mm (0.472 in.) 

      Adhesive width: 8.0 mm (0.315 in.) 

    Fig 6: Coating Glass With Adhesive
    G02602453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NEW GLASS 
    1. Install new glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in the TEMPERATURE SPECIFICATIONS  below.
    TEMPERATURE SPECIFICATIONS

    Temperature Minimum time prior to driving the vehicle
    35°C (95°F) 1.5 hours
    20°C (68°F) 5 hours
    5°C (41°F) 24 hours
  8. INSPECT FOR LEAK AND REPAIR 
    1. Conduct a leak test after the hardening time has elapsed.
    2. Seal any leak with sealant.

      Part No. 08833-00030 or equivalent. 

  9. INSTALL ROOF DRIP SIDE MOLDING 

    (See  INSTALLATION  ) 

  10. INSTALL ROOF SIDE RAIL WEATHERSTRIP (See  INSTALLATION  ) 
  11. INSTALL ROOF SIDE INNER GARNISH 
  12. INSTALL FRONT SEAT OUTER BELT SHOULDER ANCHOR 

    Torque: 43 N.m (440 kgf.cm, 32 ft.lbf) 

  13. INSTALL QUARTER TRIM PANEL 
  14. INSTALL REAR SEAT OUTER BELT FLOOR ANCHOR 

    Install the rear seat outer belt floor anchor with the bolts as shown in the illustration.

    Torque: 43 N.m (440 kgf.cm, 32 ft.lbf) 

  15. INSTALL REAR SEATBACK LOCK STRIKER 

    Torque: 18 N.m (185 kgf.cm, 13 ft.lbf) 

  16. INSTALL REAR SEATBACK HINGE 

    Torque: 7.8 N.m (80 kgf.cm, 69 in.lbf) 

  17. INSTALL DECK TRIM SIDE PANEL 
    Fig 7: Installing Rear Seat Outer Belt Floor Anchor With Bolts
    G02602454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL REAR DECK TRIM COVER 
  19. INSTALL LUGGAGE COMPARTMENT MAT 
  20. INSTALL PACKAGE TRAY TRIM 
  21. INSTALL REAR SEAT (See  INSTALLATION  ) 
  22. INSTALL DOOR SCUFF PLATE 
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