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Power Door Lock Control System: Inspection

  1. Master switch: 

    INSPECT DRIVER'S DOOR LOCK CONTROL SWITCH CONTINUITY 

    TESTER CONNECTOR SPECIFIED CONDITION

    Switch position Tester connection Specified condition
    LOCK 5 - 17 Continuity
    OFF - No continuity
    UNLOCK 6 - 17 Continuity

    If continuity is not as specified, replace the switch.

    Fig 1: Inspecting Driver's Door Lock Control Switch
    G02602218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Driver's door: 

    INSPECT DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY 

    TESTER CONNECTOR SPECIFIED CONDITION

    Switch position Tester connection Specified condition
    LOCK 3-5 Continuity
    OFF - No continuity
    UNLOCK 3-6 Continuity

    If continuity is not as specified, replace the switch.

  3. Passenger's door: 
    Fig 2: Inspecting Door Key Lock & Unlock Switch (1 Of 2)
    G02602219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    INSPECT DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY 

    TESTER CONNECTOR SPECIFIED CONDITION

    Switch position Tester connection Specified condition
    LOCK 2 - 4 Continuity
    OFF - No continuity
    UNLOCK 1 - 4 Continuity

    If continuity is not as specified, replace the switch.

  4. Driver's door: 
    Fig 3: Inspecting Door Key Lock & Unlock Switch (2 Of 2)
    G02602220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    INSPECT DOOR UNLOCK DETECTION SWITCH CONTINUITY 

    TESTER CONNECTOR SPECIFIED CONDITION

    Switch position Tester connection Specified condition
    OFF (Door Lock set to LOCK) - No continuity
    ON (Door Lock set to UNLOCK) 3 - 4 Continuity
    Fig 4: Inspecting Door Unlock Detection Switch (1 Of 2)
    G02602221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If continuity is not as specified, replace the switch.

  5. Passenger's door: 

    INSPECT DOOR UNLOCK DETECTION SWITCH CONTINUITY 

    TESTER CONNECTOR SPECIFIED CONDITION

    Switch position Tester connection Specified condition
    OFF (Door Lock set to LOCK) - No continuity
    ON (Door Lock set to UNLOCK) 3 - 4 Continuity

    If continuity is not as specified, replace the switch.

    Fig 5: Inspecting Door Unlock Detection Switch (2 Of 2)
    G02602222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Driver's door: 

    INSPECT DOOR LOCK MOTOR OPERATION 

    1. Connect the battery positive (+) lead to terminal 1 and the battery negative (-) lead to terminal 2, and check that the door lock link moves to UNLOCK position.
    2. Reverse the polarity and check that the door lock link moves to LOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 6: Connecting Battery (+) Lead To Terminal 1 & Battery (-) Lead To Terminal 2
    G02602223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Passenger's door: 

    INSPECT DOOR LOCK MOTOR OPERATION 

    1. Connect the battery positive (+) lead to terminal 5 and the battery negative (-) lead to terminal 6, and check that the door lock link moves to UNLOCK position.
    2. Reverse the polarity and check that the door lock link moves to LOCK position.
    Fig 7: Checking Door Lock Link Moves To Unlock & Lock Position
    G02602224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If operation is not as specified, replace the door lock assembly.

  8. INSPECT DRIVER'S DOOR PTC THERMISTOR OPERATION 
    1. Connect the battery negative (-) lead to terminal 2.
    2. Connect the ammeter positive (+) lead to terminal 1 and the ammeter negative (-) lead to battery negative (-) terminal, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 8: Connecting Battery (-) Lead To Terminal 2
      G02602225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, connect the battery positive (+) lead to terminal 2 and the battery negative (-) lead to terminal 1, and check that the door lock moves to the LOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 9: Connecting Battery (+) Lead To Terminal 2 & Battery (-) Lead To Terminal 1
    G02602226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSPECT PASSENGER'S DOOR PTC THERMISTOR OPERATION 
    1. Connect the battery negative (-) lead to terminal 6.
    2. Connect the ammeter positive (+) lead to terminal 5 and the ammeter negative (-) lead to the battery negative (-) terminal, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 10: Connecting Ammeter (+) Lead To Terminal 5 & Ammeter (-) Lead To Battery (-) Terminal
      G02602227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, connect the battery positive (+) lead to terminal 6 and the battery negative (-) lead to terminal 5, and check that the door lock moves to the LOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 11: Connecting Battery (+) Lead To Terminal 6 & Battery (-) Lead To Terminal 5
    G02602228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT DRIVER'S DOOR PTC THERMISTOR OPERATION 
    1. Connect the battery positive (+) lead to terminal 1 and the battery negative (-) lead to terminal 2.
    2. Attach a current-measuring probe to either the positive (+) lead or the negative (-) lead, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 12: Connecting Battery (+) Lead To Terminal 1 & Battery (-) Lead To Terminal 2
      G02602229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, reverse the polarity, and check that the door lock moves to the LOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 13: Checking Door Lock Moves To Lock Position
    G02602230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSPECT PASSENGER'S DOOR PTC THERMISTOR OPERATION 
    1. Connect the battery positive (+) lead to terminal 5 and the battery negative (-) lead to terminal 6.
    2. Attach a current-measuring probe to either the positive (+) lead or the negative (-) lead, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 14: Connecting Battery (+) Lead To Terminal 5 & Battery (-) Lead To Terminal 6
      G02602231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, reverse the polarity, and check that the door lock moves to the LOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 15: Checking That Door Lock Moves To Lock Position
    G02602232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSPECT BACK DOOR LOCK MOTOR OPERATION 

    Connect the battery positive (+) lead to terminal 1 and the negative (-) lead to terminal 2, and check that the door lock link moves to UNLOCK position.

    If operation is not as specified, replace the door lock assembly.

    Fig 16: Connecting Battery (+) Lead To Terminal 1 & (-) Lead To Terminal 2
    G02602233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002