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Fuel Pump: Installation

  1. INSTALL FUEL PUMP FILTER TO FUEL PUMP 

    Using a small screwdriver, push in the clip.

    Fig 1: Installing Clip
    G04208043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP TO SUCTION PLATE 
    1. Install the rubber cushion to the fuel pump.
    2. Connect the fuel hose to the outlet port of the fuel pump.
    3. Install the fuel pump by pushing the lower side of the fuel pump.
    4. Connect the lead wire connector to the fuel pump.
    Fig 2: Installing Fuel Pump By Pushing
    G04208044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP, SENDER GAUGE AND SUCTION PLATE ASSEMBLY TO FUEL TANK 
    1. Install a new gasket to the suction plate.
    2. Insert the fuel pump, sender gauge and suction plate assembly into the fuel tank.
    3. Install the suction plate with the 8 bolts.

      Torque: 3.5 N.m (35 kgf.cm, 31 in.lbf) 

    Fig 3: Installing Bolts
    G04208045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT FUEL MAIN TUBE AND RETURN TUBE TO SUCTION PLATE (See  PRECAUTION  ) 
  5. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 
  6. INSTALL FUEL TANK (See  FUEL TANK AND LINE  ) 
  7. CHECK FOR FUEL LEAKS (See  PRECAUTION  ) 
    Fig 4: Connecting Fuel Main Tube And Return Tube To Suction Plate
    G04208046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002