Service Data
TRANSFER UNIT SPECIFICATIONS
| Transfer unit | |||
| Hose depth | Minimum | 13 mm (0.51 in.) | |
| Oil pump body | |||
| Body clearance | STD | 0.09 - 0.16 mm (0.0035 - 0.0063 in.) | |
| Maximum | 0.16 mm (0.0063 in.) | ||
| Tip clearance | STD | 0.05 - 0.15 mm (0.0020 - 0.0059 in.) | |
| Maximum | 0.15 mm (0.0059 in.) | ||
| Side clearance | STD | 0.03 - 0.10 mm (0.0012 - 0.0039 in.) | |
| Maximum | 0.10 mm (0.0039 in.) | ||
| Rear output shaft assembly | |||
| Drive sprocket thrust clearance | STD | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) | |
| Maximum | 0.25 mm (0.0098 in.) | ||
| Rear output shaft journal diameter | |||
| (part A) | Minimum | 27.98 mm (1.1016 in.) | |
| (part B) | Minimum | 36.98 mm (1.4561 in.) | |
| Drive sprocket radial clearance | STD | 0.010 - 0.055 mm (0.0004 - 0.0022 in.) | |
| Maximum | 0.055 mm (0.0022 in.) | ||
| Front drive shift fork to clutch sleeve clearance | Maximum | 1.0 mm (0.039 in.) | |
| High and low shift fork to sleeve clearance | Maximum | 1.0 mm (0.039 in.) | |
| Rear output shaft snap ring thickness | Mark | ||
| A | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | ||
| B | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | ||
| C | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | ||
| D | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | ||
| E | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) | ||
| F | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | ||
| G | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | ||
| H | 2.45 - 2.50 mm (0.0965 - 0.0984 in.) | ||
| J | 2.50 - 2.55 mm (0.0984 - 0.1004 in.) | ||
| K | 2.00 - 2.05 mm (0.0787 - 0.0807 in.) | ||
| L | 2.05 - 2.10 mm (0.0807 - 0.0827 in.) | ||
| Input shaft | |||
| Input shaft journal outer diameter | Minimum | 47.59 mm (1.8736 in.) | |
| Input shaft bushing diameter | Maximum | 39.14 mm (1.5409 in.) | |
| Synchronizer ring to sprocket clearance | STD | 1.05 - 1.85 mm (0.0413 - 0.0728 in.) | |
| Minimum | 0.80 mm (0.0315 in.) | ||
| Input shaft snap ring thickness | Mark | ||
| A | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | ||
| B | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | ||
| C | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | ||
| D | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | ||
| E | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) | ||
| F | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | ||
| G | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | ||
| H | 2.45 - 2.50 mm (0.0965 - 0.0984 in.) | ||
| J | 2.50 - 2.55 mm (0.0984 - 0.1004 in.) | ||
| K | 2.55 - 2.60 mm (0.1004 - 0.1024 in.) | ||
| L | 2.60 - 2.65 mm (0.1024 - 0.1043 in.) | ||
| M | 2.65 - 2.70 mm (0.1043 - 0.1063 in.) | ||
| N | 2.70 - 2.75 mm (0.1063 - 0.1083 in.) | ||
| P | 2.75 - 2.80 mm (0.1083 - 0.1102 in.) | ||
| Q | 2.80 - 2.85 mm (0.1102 - 0.1122 in.) | ||
| R | 2.85 - 2.90 mm (0.1122 - 0.1142 in.) | ||
| S | 2.90 - 2.95 mm (0.1142 - 0.1161 in.) | ||
| T | 2.95 - 3.00 mm (0.1161 - 0.1181 in.) | ||
| U | 3.00 - 3.05 mm (0.1181 - 0.1201 in.) | ||
| Planetary gear | |||
| Pinion gear thrust clearance | STD | 0.11 - 0.84 mm (0.0043 - 0.0331 in.) | |
| Maximum | 0.84 mm (0.0331 in.) | ||
| Pinion gear radial clearance | STD | 0.009 - 0.038 mm (0.0004 - 0.0015 in.) | |
| Maximum | 0.038 mm (0.0015 in.) | ||
| Outer bearing snap ring thickness | Mark | ||
| 1 | 1.45 - 1.50 mm (0.0571 - 0.0591 in.) | ||
| 2 | 1.50 - 1.55 mm (0.0591 - 0.0610 in.) | ||
| 3 | 1.55 - 1.60 mm (0.0610 - 0.0630 in.) | ||
| 4 | 1.60 - 1.65 mm (0.0630 - 0.0650 in.) | ||
| 5 | 1.65 - 1.70 mm (0.0650 - 0.0669 in.) | ||
| Oil seal | |||
| Shift fork shaft oil seal depth | -0.5 - 0.5 mm (-0.020 - 0.020 in.) | ||