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SFI System (2RZ-FE, 3RZ-FE): Injector: Installation

  1. INSTALL INJECTORS TO DELIVERY PIPE 
    1. Install a new grommet to each injector.
    2. Apply a light coat of gasoline to the new O-ring and install them to the injector.
    3. While turning the injector left and right, install it to the delivery pipe. Install the 4 injectors.
    4. Position the injector connector upward.
    Fig 1: Installing Injectors To Delivery Pipe
    G04241214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL INJECTORS AND DELIVERY PIPE 
    1. Place the 4 new insulators and in position on the spacers.
    2. Place the 4 injectors together with the delivery pipe in position on the cylinder head.
    3. Temporarily install the 2 bolts holding the delivery pipe to the cylinder head.
      Fig 2: Installing Injectors And Delivery Pipe
      G04241215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check that the injectors rotate smoothly.

      HINT:

      If injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-rings.

    5. Position the injector connector upward.
    6. Fig 3: Connecting Injector Connector
      G04241216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Tighten the 2 bolts holding the delivery pipe to the cylinder head.

      Torque: 21 N.m (210 kgf.cm, 15 ft.lbf) 

    8. Connect the fuel inlet pipe to the delivery pipe with 2 new gaskets and the union bolt.

      Torque: 29 N.m (300 kgf.cm, 22 ft.lbf) 

    9. Connect the fuel return hose to the fuel pressure regulator.
    10. Connect the vacuum sensing hose to the fuel pressure regulator.
  3. CONNECT INJECTOR CONNECTOR 
  4. INSTALL AIR CLEANER HOSE WITH RESONATOR AND INTAKE AIR CONNECTOR (See  INSTALLATION   )