Brake Actuator (W/ VSC): Replacement

DRAIN BRAKE FLUID
NOTE: Wash the brake fluid off immediately if it attaches to any painted surface.
REMOVE AIR CLEANER ASSEMBLY WITH HOSE
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Release the latch of the brake actuator connector to disconnect the connector.
2. Using SST, disconnect the brake tubes from the brake actuator.
  SST 09023-00100
  
  Fig 1: Disconnecting Brake Tubes From Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or make a memo to identify the place to reconnect.
  
  Fig 2: Identifying Place To Reconnect Brake Tubes
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 bolts and brake actuator assy.
  
  Fig 3: Removing Brake Actuator Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and brake actuator assy from the brake actuator bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the brake actuator assy with the 2 nuts to the brake actuator bracket.
  Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the 3 bolts with the brake actuator assy.
  Torque: 20 N.m (199 kgf.cm, 14 ft.lbf)
  
  Fig 4: Installing Brake Actuator Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, connect each brake line to the correct position of brake actuator, as shown in the illustration.
  SST 09023-00100
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
3. Connect the brake actuator connector.
  
  Fig 5: Connecting Brake Line To Correct Position Of Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER ASSEMBLY WITH HOSE
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING BRAKE SYSTEM )
BLEED MASTER CYLINDER (See BLEEDING BRAKE SYSTEM )
SST 09023-00100
BLEED BRAKE LINE (See BLEEDING BRAKE SYSTEM )
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING BRAKE SYSTEM )
CHECK BRAKE FLUID LEAKAGE
CHECK BRAKE ACTUATOR WITH TOYOTA HAND-HELD TESTER (See PRE-CHECK )