Slide Door: Adjustment

HINT:

On the RH side, use the same procedures as on the LH side.

1. INSPECT SLIDE DOOR PANEL SUB-ASSY LH 
   1. Check that the clearance is within the standard range.
   Fig 1: Checking Clearance

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard: 

   STANDARD
   
   

   A	5.0 +/- 1.5 mm (0.197 +/- 0.059 in.)
   B	8.0 +/- 1.5 mm (0.315 +/- 0.059 in.)
   C	5.5 +/- 1.5 mm (0.197 +/- 0.059 in.)
   D	7.0 +/- 1.5 mm (0.275 +/- 0.059 in.)
   E	6.3 +/- 1.5 mm (0.250 +/- 0.059 in.)

2. ADJUST SLIDE DOOR PANEL SUB-ASSY LH 
   1. Using the SST, horizontally and vertically adjust the door by loosening the hinge center bolts.

      SST 09812-00010, 09812-00020

   2. Tighten the hinge assy center bolts after the adjustment.

      Torque: 31 N.m (306 kgf.cm, 23 ft.lbf) 

      Fig 2: Adjusting Slide Door Panel Sub-Assy LH

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Vertically adjust the front side of the door by loosening the roller lower bolts.
   4. Tighten the roller lower bolts after the adjustment.

      Torque: 31 N.m (306 kgf.cm, 23 ft.lbf) 

      Fig 3: Identifying Roller Lower Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Horizontally adjust the front lower side of the door by loosening the roller lower bolts.
   6. Tighten the roller lower bolts after the adjustment.

      Torque: 31 N.m (306 kgf.cm, 23 ft.lbf) 

      Fig 4: Horizontally Adjust Front Lower Side Of Door By Loosening Roller Lower Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   7. Horizontally adjust the front upper side of the door by loosening the roller upper bolts.
   8. Tighten the roller assy lower bolts after the adjustment.

      Torque: 8.5 N.m (82 kgf.cm, 73 in.lbf) 

      Fig 5: Horizontally Adjust Front Upper Side Of Door By Loosening Roller Upper Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   9. Adjust the position of the door lock striker by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.
   10. Tighten the striker mounting screws after the adjustment.

       Torque: 23 N.m (235 kgf.cm, 17 ft.lbf) 

       Fig 6: Adjusting Position Of Door Lock Striker

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   11. Adjust the position of the front lock striker by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.
   12. Tighten the striker mounting screws after the adjustment.

       Torque: 23 N.m (235 kgf.cm, 17 ft.lbf) 

       Fig 7: Adjusting Position Of Front Lock Striker

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   13. Adjust the position of the down stopper by moving the male stopper, so that the male stopper can enter smoothly.
   14. Tighten the female stopper mounting bolts after the adjustment.

Torque: 5.5 N.m (58 kgf.cm, 49 in.lbf)