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Home >> Toyota >> 2004 >> Sienna XLE, AWD >> Repair and Diagnosis >> Accessories & Equipment >> Heated Glass/Defoggers >> Defogger System >> Inspection

Defogger System: Inspection

  1. INSPECT HAZARD WARNING SIGNAL SWITCH ASSY 
    1. Check the defogger switch illuminates.

      Standard: 

      INSPECT HAZARD WARNING

      Measurement Condition Specified Condition
      Battery positive (+) --> ILL+ (6) Battery negative (-) --> ILL- (5) Illuminates
      Fig 1: Inspecting Hazard Warning Signal Switch Assy
      G03063459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the switch assy or bulb.

    2. Check the defogger timer.
      1. Connect the positive (+) lead from the battery to terminal 2 and the negative (-) lead to terminal 3.
      2. Connect the positive (+) lead from the battery to terminal 1 through a 1.4 W test bulb.
      3. Push the outer defogger switch ON then check that the switch and the test bulb turn off after they illuminate for 12 to 18 minutes.

      If the result is not as specified, replace the switch assy.

      Fig 2: Checking Defogger Timer
      G03063460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT OUTER REAR VIEW MIRROR ASSY LH (w/OUTER MIRROR HEATER) 
    1. Inspect operation of the mirror heater.

      Standard: 

      INSPECT OPERATION MIRROR HEATER

      Measurement Condition Specified Condition
      Battery positive (+) --> H+ (1) Battery negative (-) --> H- (5) Mirror becomes warm
      Fig 3: Inspecting Outer Rear View Mirror Assy LH (W/Outer Mirror Heater)
      G03063461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the mirror assy.

  3. INSPECT OUTER REAR VIEW MIRROR ASSY RH (w/OUTER MIRROR HEATER) 
    1. Inspect operation of the mirror heater.

      Standard: 

      INSPECT OUTER REAR VIEW MIRROR ASSY

      Measurement Condition Specified Condition
      Battery positive (+) --> H+ (1) Battery negative (-) --> H- (5) Mirror becomes warm

    If the result is not as specified, replace the mirror assy.

    Fig 4: Inspecting Outer Rear View Mirror Assy RH (W/Outer Mirror Heater)
    G03063462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT FRONT WINDOW (DEICER WIRE) (W/DEICER) 

    Standard: 

    1. Inspect the resistance of the deicer wire.
      INSPECT FRONT WINDOW (DEICER WIRE

      Terminal No. Condition Specified Condition
      1 - 2 Constant Below 1 Ω

    If the result is not as specified, replace the window.

    Fig 5: Inspecting Front Window (Deicer Wire) (W/Deicer)
    G03063463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT BACK WINDOW (DEFOGGER WIRE) 
    NOTE:
    • When cleaning the glass, wipe the glass along the wire using a soft and dry cloth. Take care not to damage the wires.
    • Do not use detergents or glass cleaners including abrasive ingredients.
    • When measuring voltage, wrap a piece of tin foil around the tip of the negative probe and press the foil against the wire with your finger, as shown in the illustration
    Fig 6: Inspecting Back Window (Defogger Wire)
    G03063464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Turn the ignition switch ON.
    2. Turn the defogger switch ON.
    3. Inspect the voltage at the center of each defogger wire, as shown in the illustration.

      Standard: 

      Voltage-Criteria

      Voltage Criteria
      Approx. 5 V Okay, wire is not broken
      Approx. 10 V or O V Wire is broken
      Fig 7: Inspecting Voltage At Center Of Defogger Wire
      G03063465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: If there is approximately 10 V, the wire may be broken between the center of the wire and the end on the battery side. If there is no voltage, the wire may be broken between the center of the wire and the end on the ground side.
    4. Place the voltmeter positive (+) lead against the defogger wire on the battery side.
    5. Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side.
    6. Slide the positive (+) lead from the battery side to the ground side.
    7. The point where the voltmeter deflects from approx 10 V to 0 V is the place where the defogger wire is broken.
      Fig 8: Placing Voltmeter Positive (+) Lead Against Defogger Wire On Battery Side
      G03063466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: If the defogger wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the defogger wire but gradually increases to about 12 V as the meter probe moves to the other end.
    8. If necessary, repair the defogger wire.
      1. Clean the broken wire tips with grease, wax and silicone remover.
      2. Place the masking tape along the both sides of the wire.
      3. Thoroughly mix the repair agent (DuPont paste No. 4817).
        Fig 9: Placing Masking Tape Along Both Sides Of Wire
        G03063467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Using a fine tip brush, apply a small amount of the agent to the wire.
      5. After a few minutes, remove the masking tape.
      NOTE: Do not repair the defogger wire again for at least 24 hours.
    Fig 10: Applying Small Amount Of Agent To Wire
    G03063468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT FR WIPER DEICER RELAY (W/DEICER) 
    1. (a) Inspect the resistance.

      Standard: 

      Fig 11: Inspecting FR Wiper Deicer Relay (W/Deicer)
      G03063469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 12: Terminal Specified Condition Chart
      G03063470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the result is not as specified, replace the relay.

  7. INSPECT DEFOGGER RELAY 
    1. Inspect the resistance.

      Standard: 

      Fig 13: Inspecting Defogger Relay
      G03063471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 14: Defogger Relay Reference Chart
      G03063472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the result is not as specified, replace the relay.