LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2004 >> Sequoia Limited, RWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Quarter Window Glass >> Installation

Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY 
    1. Using a knife, cut away any rough areas on the body.
      NOTE: Leave the adhesive on the body as much as possible.
    2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
    NOTE: Even if all the adhesive has been removed, clean the body.
    Fig 1: Cleaning Contact Surface Of Body
    G02928367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CLEAN CONTACT SURFACE OF NEW GLASS 

    Using a cleaner, clean the contact surface around the entire glass rim.

    NOTE: Do not touch the glass face after cleaning it.
    Fig 2: Cleaning Contact Surface Of Glass
    G02928368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NEW DAMS 

    Install new dams with adhesive tape as shown in the illustration.

    1. A: 5.1 mm (0.201 in.) 
    2. B: 7.2 mm (0.283 in.) 
    Fig 3: Installing New Dams
    G02928369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer M to the exposed part of body on the vehicle side.

    NOTE:
    • Let the primer coating dry for 3 minutes or more.
    • Do not coat Primer M to the adhesive.
    • Do not keep any of the opened Primer M for later use.
    Fig 4: Locating Contact Surface Of Body With Primer "M"
    G02928370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration on the following section.
    2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
      3. Fig 5: Coating Contact Surface OF Glass With Primer "G"
      G02928371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Let the primer coating dry for 3 minutes or more.
    • Do not keep any of the opened Primer G for later use.
  6. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.
      1. Part No. 08850-00801 or equivalent. 
      NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
      ADHESIVE APPLYING TIME DESCRIBING

      Temperature Tackfree Time
      35 °C (95 °F) 15 Minutes
      20 °C (68 °F) 100 Minutes
      5 °C (41 °F) 8 Hours
    2. Load the cartridge into the sealer gun.
    3. Coat the glass with adhesive as shown in the illustration on the following section.
    1. Adhesive height: 13.5 mm (0.531 in.) 
    2. Adhesive width: 8.0 mm (0.315 in.) 
    Fig 6: Coating Glass With Adhesive
    G02928372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL GLASS 
    1. Install the glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in the table below.
    DRIVING TIME & TEMPERATURE DESCRIBING

    Temperature Mlnimum Time Prior To Driving The Vehicle
    35 °C (95 °F) 1.5 Hours
    20 °C (68 °F) 5 Hours
    5 °C (41 °F) 24 Hours
  8. INSPECT FOR LEAK AND REPAIR 
    1. Conduct a leak test after the hardening time has elapsed.
    2. Seal any leak with sealant.
    1. Part No. 08833-00030 or equivalent 
  9. INSTALL REAR WINDOW SIDE GARNISH 
  10. INSTALL REAR No. 1 SEAT OUTER BELT SHOULDER ANCHOR 
    1. Torque: 42 N.m (430 kgf°Cm, 31 ft.lbf) 
  11. INSTALL No. 2 REAR WINDOW SIDE GARNISH 
  12. w/Rear No. 2 seat: 

    INSTALL REAR No. 2 SEAT OUTER BELT SHOULDER ANCHOR 

    1. Torque: 42 N.m (430 kgf°Cm, 31 ft.lbf) 
  13. INSTALL QUARTER TRIM PANEL 
  14. INSTALL REAR No. 1 SEAT OUTER BELT FLOOR ANCHOR 
    1. Torque: 42 N.m (430 kgf°Cm, 31 ft.lbf) 
  15. w/Rear No. 2 seat: 

    INSTALL QUARTER TRIM UPPER BELT HOLE COVER 

  16. w/o Rear No. 2 seat: 

    INSTALL QUARTER TRIM HOLE COVER 

  17. INSTALL REAR FLOOR MAT SUPPORT PLATE 
  18. INSTALL REAR TRIM 
  19. INSTALL REAR TRIM COVER 
  20. INSTALL DOME LIGHT 
  21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP 
  22. INSTALL REAR DOOR SCUFF PLATE 
  23. w/ Rear No. 2 seat: 

    INSTALL REAR No. 2 SEAT 

scientia non olet · About LEMON Manuals