Front Door: Disassembly

1. Using a screwdriver, open the cover.
   NOTE: Tape the screwdriver tip before use.
2. Remove the screw.
3. Using a screwdriver, remove the inside handle bezel as shown in the illustration.
   Fig 1: Removing Inside Handle Bezel

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the upper armrest base panel with power window switch.
   NOTE: Tape the screwdriver tip before use.
2. Disconnect the connector.
3. Remove the 3 screws and power window switch from the upper armrest base panel.
   Fig 2: Removing Upper Armrest Base Panel With Power Window Switch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, remove the lower frame bracket garnish.

1. Using a screwdriver, remove the 2 caps.
   NOTE: Tape the screwdriver tip before use.
2. Remove the 2 screws and 2 clips.
3. Insert a screwdriver between the door trim and door panel to pry the door trim.
   NOTE: Tape the screwdriver tip before use.
4. Pull the door trim upward to remove the door trim.
   Fig 3: Removing Door Trim

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the inner weatherstrip from the door trim.

1. Torque: 8.0 N.m (82 kgf°Cm, 71 in..lbf) 

1. Slide the inside handle backward to remove it.
   Fig 4: Locating Inside Handle Backward

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the 2 cables from inside handle as shown in the illustration.

1. Using a clip remover, remove the clamp and grommets.
2. Remove the service hole cover.

1. Open the door glass until the bolts appear in the service hole.
2. Remove the 2 bolts.
   1. Torque: 8.0 N.m (82 kgf°Cm, 71 in..lbf) 
   NOTE: Be careful not to drop the door glass.
3. Pull the door glass upward to remove it.

1. Remove the 6 screws.
2. Using a screwdriver or clip remover, remove the upper window frame moulding.
   Fig 5: Removing Clip Upper Window Frame Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 6: Disconnecting Cables From Inside Handle

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
2. Using a moulding remover, remove the door belt moulding.

Fig 7: Locating Door Belt Moulding Clips

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 2 bolts, nut and front lower frame as shown in the illustration.
   Fig 8: Remove Bolt Nut For Front Lower Frame

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the No. 2 glass run from the front lower frame.

Fig 9: Locating Glass Run Of Front Lower Frame

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Remove the bolt, nut and rear lower frame as shown in the illustration.

Fig 10: Removing Rear Lower Frame

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1. Disconnect the connector.
2. Remove the 5 bolts.
   Fig 11: Removing Bolts And Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Torque: 8.0 N.m (82 kgf°Cm, 71 in..lbf) 
3. Loosen the bolt, then remove the window regulator assembly.
   1. Torque: 8.0 N.m (82 kgf°Cm, 71 in..lbf) 
   NOTE: Remove the window regulator assembly through the service hole.
4. Remove the 3 screws and window regulator motor from the window regulator sub-assembly.

• Tighten the bolts in the order shown in the illustration.
  Fig 12: Removing Door Lock Bolt

  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
• Apply MP grease to the window regulator assembly.

Do not apply grease to the spring of the window regulator assembly.

1. Disengage the 2 control cables from the clamp.
2. Remove the clamp.
   Fig 13: Locating Window Regulator Assembly For Applying Grease

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the screw and cable protector.
   Fig 14: Removing Screw And Cable Protector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the 2 control links from the outside handle and lock cylinder.
5. Disconnect the connector.
6. Remove the bolt, 3 screws and door lock.
   NOTE: Remove the door lock through the service hole.
   1. Torque: 
   2. Bolt: 5.0 N.m (51 kgf°Cm, 44 in..lbf) 
   3. Screw: 5.0 N.m (51 kgf°Cm, 44 in..lbf) 
   NOTE:

   • At the time of reassembly, please refer to the following items.
   • Apply adhesive to 3 screws.
     1. Part No. 08833-00070, THREE BOND 1324 or equivalent. 
   • Install the door lock as shown in the illustration.
7. Remove the 2 screws and door lock outer cover from the door lock.
   Fig 15: Removing Screw Door Lock Outer Cover From Door Lock

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply MP grease to the sliding and rotating parts of the door lock.

1. Remove the service hole plug.
Fig 16: Removing Service Hole Plug
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and outside handle with lock cylinder.
   1. Torque: 5.5 N.m (56 kgf°Cm, 49 in..lbf) 
3. Remove the bolt and lock cylinder from the outside handle.
   1. Torque: 5.5 N.m (56 kgf°Cm, 49 in..lbf) 

Using a clip remover, remove the front door weatherstrip.