Oil Pump: Installation

Install a new gasket and the oil pump with the 3 bolts.

Torque: 19 N.m (194 kgf.cm, 14 ft.lbf) 

Fig 1: Installing Oil Pump With Bolts

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1. Set the crankshaft key into the left horizontal position and turn the cutout of the drive shaft to the top.
   Fig 2: Setting Crankshaft Key Into Left Horizontal Position

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2. Set the chain on the 2 sprockets as shown in Fig 3.
   Fig 3: Setting Chain On Sprockets

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   HINT:

   • Set the mark on the oil pump drive sprocket at the colored link in the chain.
   • Set the mark on the oil pump drive shaft sprocket at the colored link.
3. Install the chain and 2 sprockets with the nut.

   Torque: 29.5 N.m (301 kgf.cm, 22 ft.lbf) 

Install the spring and plate with the bolt.

Fig 4: Installing Chain Tensioner

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Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain/crank case and oil pan.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
     NOTE: Do not use a solvent which will affect the painted surfaces.
2. Apply seal packing to the oil pan as shown in Fig 5.

   Seal packing: Part No. 08826-00080 or equivalent 

   Fig 5: Identifying Seal Width

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   • Install a nozzle that has been cut to a 4.0 to 4.5 mm (0.16 to 0.18 in.) opening.

     HINT:

     Avoid applying an excessive amount to the surface.

   • Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
3. Install the oil pan with the 12 bolts and 2 nuts.
   Fig 6: Installing Oil Pan, Bolts & Nuts

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   Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf) 

Install 2 new gaskets and front exhaust pipe with the 2 compression springs and 4 bolts.

Fig 7: Installing Front Exhaust Pipe, Gaskets, Compression Springs & Bolts

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Torque: 

43 N.m (440 kgf.cm, 32 ft.lbf) for bolt A 

49 N.m (500 kgf.cm, 36 ft.lbf) for bolt B