Back Door Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Cleaning & Shaping Contact Surface Of Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the damaged spacers.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   Fig 2: Cleaning Removed Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass after cleaning it.

Attach 2 new spacers on the edge of the glass as shown in Fig 3.

Fig 3: Installing 2 New Spacers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place the glass in correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners.
3. Place the reference marks between the glass and body.
4. Remove the glass.
Fig 4: Positioning Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install 2 new dams and the outside lower molding with adhesive tape as shown in Fig 5.

1. 5.2 mm (0.205 in.) 
2. 5.2 mm (0.205 in.) 
3. 1.7 mm (0.067 in.) 

Fig 5: Installing New Dams & Outside Lower Molding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 6: Coating Contact Surface Of Body With Primer 'M'

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 7.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 7: Coating Contact Surface Of Glass With Primer "G"

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   ADHESIVE TEMPERATURE & TACKFREE TIME
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 8.
   1. 12.0 mm (0.472 in.) 
   2. 8.0 mm (0.315 in.) 

1. Install the back door glass to the back door.

   HINT:

   Confirm that the dams is attached to the back door panel.

2. Hold the back door glass in place securely with a protective tape or equivalent until the adhesive hardness.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   Fig 8: Installing Back Door Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   ADHESIVE TEMPERATURE & MINIMUM TIME PRIOR TO DRIVING
   
   

   Temperature	Minimum time prior to driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with auto glass sealer.

   Part No. 08833-00030 or equivalent