Compressor And Magnetic Clutch: Reassembly

1. Install the stator.
   1. Install the stator on compressor.
   2. Install the new snap ring.
      Fig 1: Installing New Snap Ring

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      NOTE: The snap ring should be installed so that its beveled side faces up.
   3. Connect the stator lead wire to the compressor.
   Fig 2: Installing Snap Ring With Beveled Side Face Up

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2. Install the rotor.
   1. Install the rotor on the compressor.
   2. Install the new snap ring.
   Fig 3: Installing Rotor

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   NOTE: The snap ring should be installed so that its beveled side faces up.
   Fig 4: Installing Snap Ring With Beveled Side Face Up

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3. Install the pressure plate.
   1. Install the shims to the pressure plate.
   2. Install the pressure plate on the rotor.
      Fig 5: Installing Shims To Pressure Plate

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   3. Using SST and a torque wrench, install the shaft bolt.

      Torque: 13.2 N.m (135 kgf.cm, 9 ft.lbf) 

      SST 07112-76060

Fig 6: Installing Shaft Bolt Using SST And Torque Wrench

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1. Set the dial indicator to the pressure plate of the magnetic clutch.
2. Connect the magnetic clutch lead wire to the positive (+) terminal of the battery.
3. Check the clearance between the pressure plate and rotor when connecting the negative (-) terminal to the battery.

   Standard clearance: 

   0.5 +/- 0.15 mm (0.020 +/- 0.0059 in.) 

If the clearance is not within the standard clearance, adjust the clearance using shims to obtain the standard clearance.

Shim thickness: 

0.1 mm (0.004 in.) 

0.3 mm (0.012 in.) 

0.5 mm (0.020in.) 

Fig 7: Checking Magnetic Clutch Clearance

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